Yes, it happened to me that on the beginning I was using some "compatible" maintenance kit and, after several test I've found these o-ring were a little (very little) bigger than the original, so I bought Halcyon original kits and got a very good cranking effort.... but now, after some adjustments I wad to do with the IP, I'm no longer able to get the (near) 1 water inch cranking effort.A few pages back, there was discussion of possibly the O-ring for the poppet (?) in the service kit being a little too big.
Is it possible that that is what is going on here? Maybe Halcyon got a batch of service kits that have an out-of-spec O-ring for the poppet?
BWT: I've opened this post and most of it were referring to my regs.... the same today are driving me crazy now.