cool_hardware52
Contributor
Henryville:Do you deburr the slots for the harness?
Why would we deburr the slots we overmold? As I already stated we do deburr all the other penetrations. Doing 8 more slots while at the deburring bench would not be a big deal, but is pointless. If you remove the grommet, the slots will be to wide, and too long to be useful. Remember the slots in question have to be oversized to allow room for the elastomer.
Henryville:It's great that you have found a plastic formulation and manufacturing process such that over the useful life of the plate the moldings will never break, wear out or separate from the steel substrate.
I suspect you are not really congradulating me, but are really attempting to imply that the gromments will rot and fall out.
The particular TPE (thermoplastic elastomer) we use has been in widespread use for 30 years or so. Commonly used for things like air induction boots (that's the flexible rubber thing between the air cleaner and the throttle body under the hoods of some cars), CV boots (that's the cover over the constant velocity boots on most front wheel drive cars) and for window guide rails in many vehicles.
The resin manufacturer, knowing which vehicles employed their compounds did a study where they recovered CV boots, and window rails from old junked cars. These items were ground up, and used to mold new test samples. These test samples performed almost like samples made from virgin material. It's normal for some small lost of performance to be evidenced just from grinding and remelting. Some samples were over 25 years old.
The conditions under the hood of most cars, or at the CV boot level is nasty, hot dirty, etc. Window guide rails are subjest to lots of UV exposure. If the elastomer we use performs in these environs then I'm confident that it will work OK in the corner of a Scuba BackPlate.
Seperate from the Substrate? How? There are additional small penetrations around each grommet, i.e. just beyond the area of the slot. The material is molded through these additonal penetrations in effect mechanically locking the grommet to the plate.
We do not rely on adhesion, or bonding in any way to retain the elastomer.
To remove a grommet takes time, and a sharp razor knife.
Regards,
Tobin