halocline
Contributor
I've been asking around but nobody knows about micromesh around here. awap told me about Brasso, and I managed to find a local equivalent; while it works something wonderful on brass, stainless steel seems to ignore it completely. I made a 5' attemp on a MK20 piston shaft, but it made no difference at all. Should I try longer?
First thing would be to inspect the edge with a jeweler's loupe or other magnifying glass, at least 10X. I bet you see some scratches. Then use some silicone carbide paper maybe 400 grit, wet sanding. You can start by flattening the edge, just until there's a mark from the paper all the way around the circular edge. You'd want to glue the paper to a completely flat surface like a piece of glass, and lightly run the piston over it. Then you could try a much finer grit, like 1200, and wrap it around the edge or just use your thumb, to remove the mark left by the 400 paper and get the scratches out. You could finish with brasso or some sort of metal polish.
I would only try this if you're more or less convinced that the piston is un-usable as it is. You have nothing to lose at that point anyway.