A couple of thoughts. First, we should certainly look at this consumers regulator to see if there is anything misadjusted or wrong with the regulator. If the dealer has it, please have him send it in to us so we can evaluate it. Without looking at the regulator, we cannot make any ascertains.
Second, there is nothing to come clean with. There are no design flaws in the regulator. The SR1 provides some of the best breathing performance in a regulator today. Because of its low W.O.B., this regulator may not be as tolerant in the colder waters like a Maximus and Blizzard. These regulators have specific designs that make them very tolerable of cold and even freezing waters. The SR1 manual states Diving in water temperatures less than 50ºF (10ºC) may require special techniques to avoid conditions that could result in freezing conditions inside regulators and valves. Training should include problem avoidance techniques and emergency procedures for dealing with uncontrolled gas flow from the regulator or valve.
Third, in our experience these free flows have nothing to do with depth, but rather water temperature. In most cases, water temp at the surface may be one temperature, but as you descend the temperature further decreases. This is why some people associate the free flow with depth, when it is really only temperature.
Fourth, you have a dive store owner and a diver that have had different experiences with the store owners regulator. The dive store owner dives it and the regulator does not free flow, when the consumer dives the same regulator it does free flow. In this instance we would assume that it is diving techniques and not the regulator. The store owner may be using more cold water/ice diving techniques, such as not letting water into the 2nd stage or keeping the adjustment dialed closed all the way. Not using these techniques would increase the likeliness of any regulator free flowing. That being said, we should absolutely evaluate the regulator or regulators in question.
Lastly, we are currently evaluating several methods to make an ice kit for the SR1. This would allow the SR1 to be more tolerant of the colder waters.