Crazy Fingers:
Let's be clear: it's a tank full of AIR and some tiny amounts of oil, corroded metal, etc. It's not a cylinder full of acetylene or something. It isn't full of mineral oil or kerosene or coated in cosmoline. I just believe that there simply isn't enough stuff to burn in that tank to cause a "major conflagration."
I want to see a documented instance of a SCUBA cylinder (which was always filled with a BREATHING GAS, not some filthy pressure vessel that used to have oil in it or something) being filled via PPB with O2 that catastrophically exploded due to conflagration. Surely if it is so dangerous someone can provide this information.
Show me REAL evidence and I will shut my mouth about the O2 issue forever.
Your argument that cylinder cleaning is not necessary is a difficult one to make. It is comparable to going over to NASA in Huntsville, Alabama and standing in front of the guys that made the moon landing work, aruging that the pictures we all saw on television were staged in a desert location in Arizona. When you argue with Lee and Vance, and Dick at Global, you are arugeing with guys that actually know what they are talking about.
An aluminum cylinder that is constantly refilled with clean air gets progressively less clean. While our ultra clean scuba air has greatly reduced hydrocarbons, it doesn't have zero. Therefore, the more you fill and use a scuba cylinder, the more it progressively gets contaminated.....no matter WHO makes the air and no matter HOW CAREFUL they are. Those are the facts. So, frequent recleaning is required.
If the only issue at stake here is the "small amount of hydrocarbon" present in the cylinder, we would have no problem. However, what actually happens is much more catastrophic. Those "small amount of hydrocarbons" only begin the fire. The pressure and temperature elevate so fast at the beginning of the fire that the metal in the cyinder starts to become the fuel. In a matter of nano-seconds, the whole process gets out of control.
On the issue of your friends empirical experience filling cyinders: Good luck is an amazing thing. My store is located on a pretty busy 4 lane street. I bet you I could put on a blindfold and ear plugs and walk across that street hundreds of times without getting hit by a car. Does that mean it is safe? Of course not. Being the only one with a blindfold and ear plugs, I may be lead to believe it is safe, but the onlookers, who have their eyes open, know different. Do they need to see a car hit me to know it is unsafe? I don't think so.
Thanks,
Phil Ellis