My X650 arrived this week, I picked it up on Friday and then dove it today.
Before getting it wet I put it on the test bench and found it was delivered with a cracking effort of 1.4" with the adjustment knob all the way out and in the process of tunning it to one of my Mk 20 first stages (operating at 125 psi IP) found (surprisingly) that 1.4" was also the minimum setting achievable without a freeflow. Given that most regs in this class can deliver minimum cracking efforts on the bench of .8 to 1.0 and that a D400 can deliver cracking efforts in the .5 to .6 range, this did not bode well for the in water tests.
As I started my decent I immediately found that in a normal swimming position I needed to crank the adjustment knob in almost all the way (exactly 1 turn out from the fully tightened position) to stop a slight freeflow following each inhalation. This freeflow was not great and consisted only of a very small and almost un-noticed trickle of bubbles, but it was none the less a concern on a deep dive in 38 degree water where the loss of air is both unacceptable (to me) and poses a potential threat to freezing up the first stage. Unfortunately, when adjusted to eliminate any stray bubbles out the exhaust valve, it breathed like a rock (post dive testing on the bench later indicated a cracking effort of 2.2" in this condition).
On a positive note, over the course of the next 30 minutes the reg displayed exceptional cold water perfromance and showed no signs of icing. My D400, a very good cold water second stage, in similar conditions will not freeze but will spit the occassional tiny piece of ice at me through the mouthpiece. This did not occur withthe X650. So the X650 would appear to be very suitable for use in extremely cold water. Of course this was qualified by the need to crank it down to eliminate the freeflow which would otherwise put an additional cooling load on both the first and second stage.
On a post dive inspection, part of the cause of the slow trickle out the exhaust valve was obvious. Given the case design and the location of the diaphragm and exhaust valve, in a normal slightly face down swimming position, the upper edge of the exhaust valve is nearly a inch and a half higher than the center of the diaphragm. In fact, in terms of case geometry fault, a normal swimming position is nearly the worst case position for the reg. But this really does not explain the need to increase the cracking effort to 2.2 inches to fully stop the freeflow only slightly higher than the minimum cracking effort of 1.4 inches should be adequate to prevent this.
The X650 uses a huge oval shaped exhaust valve that may be contributing to the problem. A possible solution would be to temporarily tape the upper half of the exhaust valve to the case and thereby reduce the distance from the lever to the "top" of the exhaust valve to see if this reduces or eliminates the problem and to see if this would make the 1.4" cracking effort the lever and valve combination is capable of producing usable in the water without a slight freeflow.
I should note that I compared the new X650 to my 100 or so dives since serviced last D400 head to head during the dive with the D400 delivering a less than optimum .8" cracking effort (on the test bench pre and post dive) that suggests it would benefit from servicing but which was none the less far better than the X650 in terms of cracking effort. The D400 breathed substantially better in the water than the X650 and in fact the old reliable (and just serviced last week) Mk 3 Balanced Adjustable on my deco bottle also breathed noticeably better than the X650.
It could be that my particular X650 just plain sucks, was not properly adjusted at the factory, and/or is not representative of the X650 in general. I plan to fully disassemble it, try to identify anything that could be causing the problem and ensure it is properly adjusted to SP specs. (once I find the service guide for it, as it is not yet up on SP's website).
But, after an initial dive with it, I am really not impressed with it at all and it is going to have to improve a lot before it has any hope of replacing my D400 primary reg.