…After all, if it wasn't for DIR the rest of us would still be using jackets...
Interesting perspective, but I see that as an overstatement. I have only used a poodle jacket BC once and hated it. I actually hated horse collar BCs a little less. I switched from horse collar to the first wing (the Ad-Pak minus the fiberglass cowling and backpack) in the 1970s.
I began diving in the early 1960s when the industry was in transition from simple 1" cotton webbing harnesses attached to essentially permanent steel bands around the tank to backpacks. It is ironic that manufacturers were willing to invest in progressive metal stamping dies and injection molds in the 1960s for packpacks and not now. These backpacks were at least as form-fitting as the Freedom Plate, but used single proprietary metal bands and most were painted steel, aluminum, or ABS plastic rather than stainless steel that supports two cam bands.
These back packs lost favor in the market when jacket BCs started to dominate the market. Tooling for jacket and wing BCs is relatively inexpensive and could be sold for a lot more than the backpack alone. The old backpacks also took up a lot of room in your dive bag since the metal bands were hard to detach on most products. Webbing cam bands developed much latter.
The “conventional” DIR-style plates evolved in the 1980s when most of the metal backpacks were off the market, were not wing-friendly, and most were not all that doubles-friendly. Enterprising divers fashioned back plates in their garage and took them to local sheet metal shops to bend on metal brakes. This was a very low-skill and no-tooling solution to get the job done. It was also a doubles solution and kludges for singles came along much later.
The market was small and the DIR divers were satisfied with this primitive product so why on earth would a manufacturer spend six-figures on metal stamping tooling for more elegant form-fitting solutions with compound curves like the old backpacks or the Freedom Plate? To make matters worse, the DIR/GUE movement has become extraordinarily dogmatic and reluctant to accept innovation. IMHO, this attitude is hindering advancement in the industry.
It reminds me of military and commercial diving in the 1970s. It was a constant debate between proponents of full-face masks and lightweight form-fitting fitting helmets versus this guy:
Keep up your good work Eric. Hard hat gear lost the battle because it was inferior and so are today’s DIR back plates. The difference is you are always looking for ways to improve it instead of imagining convoluted reasons it can’t be done.