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I tried out my regulators and I'm pretty sure he just checked the IP (he said 135) and screwed in the hoses. The low pressure inflator was on the wrong hp port (would work if I dive with the environmental seal up) and I got the following results to your checklist:
1. Nope. Double nope. I couldn't get either my primary or octo to freeflow no matter what I did out of water. In fact, when I push the purge on the side instead of middle for the half purge, I get NO purge. No massive flow when holding the purge button either, fairly told.
2. This worked fine. Both second stages would freeflow if I held the purge underwater for a second while they face up. I had to hold the purge a second though, and they would stop slowly and dribble a bit, but then stop freeflowing in a second or two.
3. No problems. Harder to breath but could still get air on demand.
4. No leaking or dribbling.
5. Primary starts to hiss air maybe halfway in. Full flow just before mouthpiece becomes submerged. Octo is a little more sensitive.
Can a shop return regulators only used once in their pool? Or am I screwing the shop by doing that? I got a killer deal but I'm really starting to wish I had paid more at the other dive shop because I'm not sure how much confidence I have now.
Re your #1: A properly tuned Apeks second stage will not free flow if you push the purge button, it needs to be tapped rapidly.