All of you are right. Yes, these flows are waaay below anything except initially opening the valve to take a breath. And so, no - I don't think there's anything wrong with the first stage. There is a very slow resonance here between dropping and rising IP, and first stage valve opening and closing. There is a variable flow going on here; I'm convinced of it. I suspect it has to do with the micro pump performance, despite what seems to be a stable pump rpm.
But
@Overweighted has a point too! During this brief interval when the valve is just opening, and (to me) flow is slightly increasing (as suggested by the falling IP), why is the cracking effort rising so significantly?
We need a bit more data.
With the second stage left as tuned (0.7" cracking effort) move from the micro suck to your vacuum cleaner.
At 1 to 4 SCFM, what happens to your cracking effort and dynamic IP?? This is where it matters for diving, of course.
But also, these larger flows are where second stage Venturi effects should kick in. With a balanced second like a G250, I would expect dynamic resistance (Magnehelic values) to begin to head back toward 0.7" or even closer to zero. And keep in mind these are
negative numbers that we're looking at...
I can't come up with an explanation tool I know where crackling effort/dynamic resistance is going when the valve is fully open. It may be that with a barely cracked valve and slight increases in flow, the relative resistance to flow across that crack increases with the flow, until the valve opens completely.
Fascinating!