From another thread.
Testing for the + is NOT a huge amount of extra work. Here's how a standard hydro test is performed:
- The cylinder is pressurized to hydro pressure, and the displacement in mL is recorded. This is the Total Expansion.
- The pressure is released, and the amount of expansion left over is Permanent Expansion.
- Total Expansion - Permanent Expansion = Elastic Expansion (how much the tank expanded and contracted during the test).
- Was the permanent expansion 10% or less than total expansion? If so, then the cylinder passes hydro.
- Here is the "extra work:" -- Is Elastic Expansion < Rejection Elastic Expansion (REE)? If yes, then +. If no, then no + rating.
For a numeric example -- this is information from a hydro test on a PST LP80 I had awhile back:
Since this is an LP cylinder, the service pressure is 2400psi. 5/3 of 2400 = 4000. Thus, the hydro pressure is 4000psi.
- REE is 66.3mL as stamped into the side of the cylinder.
- Total expansion was 56.3mL.
- Elastic expansion was 56.0mL.
- Permanent expansion was 0.3mL.
First, did the cylinder pass hydro?
10% of 56.3mL = 5.63mL. Is 0.3mL < 5.63mL? Yes. Thus the cylinder passed hydro.
Does the cylinder get a + rating?
REE = 66.3mL
EE = 56.0mL
Is 56.0 < 66.3? Yes, thus the cylinder qualifies for the + rating.