I'm not sure how you're measuring IP drop during inhalation, but if you're using an IP gauge on the LP inflator hose, I think the reason some first stages unexplainedly seem to drop more is due to venturi/air flow characteristics within the IP chamber itself. MK 10s and MK15s drop way more than MK 2s or MK 5s if you measure this way (I do). The only explanation is that there is something in the smaller turret or something else in the 1st stage air flow that causes more pressure differential in the LP inflator hose. No way do MK10s and 15s have less flow than 5s or 2s. Not even close. And because you have a constant volume, flow and pressure are inversely proportional. I think the only way to really measure IP drop during inhalation is with an inline gauge right at the 2nd stage orifice.
I'm measuring the IP drop with a working station connected to a flow module. The more air is flowing through the module the more the dynamic IP is dropping, I can watch this.
The reason for different IP drops in one brand is usually the main spring fatigue in the first stage.
The drop is getting bigger from service to service. If the IP drop is getting too high, I have to change the main spring, that solves it usually.
I don't think that .2" difference of cracking effort is that important in breathing performance. The real issue in regulator performance is IP drop during heavy demand, and that's even more the case with unbalanced 2nds, because with balanced 2nds part of the force closing the valve is IP.
Okay, if you consider a 0,2 - 0,4 inch/water not very important in a breathing performance, especially if this higher cracking effort would not be there to this extent if the SP 1st stages (MK11 - MK17) would do their job as all other diaphragm 1sts are doing, then you probably also have a clear argument why you should buy a MK11 instead of a cheaper MKII.
Your 'real issue in regulator performance' is an issue. What do you thing the lower dynamic IP is causing, if not principally an even higher breathing resistance? And this is what I can watch until the Venturi assist is kicking in, lowering breathing resistance until the Venturi Override is bringing the inhalation resistance in the positive inhalation area ( so there is no breathing resistance. Correct, balanced 2nds are less influenced by the static or dynamic IP drop.
I have found this to be most dramatically demonstrated by the difference in breathing performance of a DA aquamaster vs a Royal aquamaster. It's a really really big difference, and the only thing different is that in the RAM, the IP drops way less during heavy demand than in the DA. You can set them basically at the same cracking effort (at least for a given tank pressure) and the difference in performance is huge, at least with the few that I've worked on. It's a matter of more air flowing smoothly once inhalation is started.
I did not really understand what you wanted to say with your example of the DA and the Royal, but if you were referring to a possible 1st stage Venturi assist in one of both, then I agree that this will lead to smaller dynamic IP drop and so to a better breathing in greater depths or strenuous conditions.
I'm not trying to defend the MK11/17 IP swing, I just don't think it's a performance killer on it's own. In fact, I had no idea until you (or someone else?) measured it that the IP swung that much over the supply range. Nobody has ever complained about MK11/17 performance on any thread I've ever read on this forum. That's an indicator that it doesn't affect performance too noticeably.
Well, any first stage has only one main work to do, to produce an IP as stable as possible.
If my observations are correct ( still waiting for some more data) I repeat myself.
If whichever balanced 1st stage is producing an average IP difference which is so close or the same to the IP difference of whichever unbalanced 1st stage, I think it is a substandard product, even if the buyers love it. Up to which IP difference between full and empty tank we should consider a 1st stage balanced?
For me speaks the fact that not more divers are complaining for the good marketing work SP is doing.
OTOH, who of us could tell the difference between breathing the D Serie 2nd with a MKII and breathing a MK 25 with a D Serie 2nd, probably hardly anybody.
And this is what they know exactly at SP.