“Why are jackets the most common?”
As soon as Scubapro came out with the stab jacket it took off like a California wildfire. All the companies followed suit so they wouldn’t get left in the dust. The Jacket BC was one of the biggest breakthroughs of all time and opened up diving to a entire new market that would have been reluctant to take up diving before then when it was backpacks and crude BC devices or no BC devices at all. ...
SCUBA equipment was initially skin diving equipment with a tank on a harness and a reg. There was no flotation component at all. When air bladders were introduced, they were worn on the front and meant to be used for emergency ascents or for emergency flotation at the surface. They were commonly inflated by a CO2 cartridge.
Buoyancy compensation appeared in the 60s in forms that look a cheap life vest, but had a dump valve and some way to add air underwater. These "horse collar" BCDs were not integrated with the tank harness, you put them on first and they had their own straps. Again they were mostly thought of as lifesaving and surface flotation devices because, as in skin diving, proper weighting was considered to be of paramount importance so there was little need for buoyancy compensation underwater.
Horse Collar BCD from
Buoyancy compensator (diving) - Wikipedia
In the 60s and early 70s, there was some experimentation with backmounting and integrating the BCD with the harness, most notably Scubapro's BCP (see pic below). But the "experts" of the day considered these to be essentially suicide since they would float you face down at the surface unlike a "proper" front mount BCD. You can see why Scubapro's Stab Jacket was such a hit when it came out. It really did make donning and doffing faster and simpler and it avoided the perceived problem of purely backmounted air cells. Once this came out, all the major manufacturers scrambled to make their own versions. Since Scubapro had a patent on their basic design, the result was an immediate proliferation of jacket types.
The Stab jacket actually predates the BP/W. The backplate we use today was invented by a cave diver named Greg Flanagan in 1979. In his own words from
https://asiakas.kotisivukone.com/files/sammakkomies.kotisivukone.com/diverite_39.pdf :
"For those "new" to cave diving, a belly-bag was essentially a horse collar type chest mounted BC
without the collar. The diver, while swimming horizontally, lay on the buoyancy pillow created
by the belly-bag in order to keep his feet up and off the cave floor. However, the weight of the
heavy back-mounted tanks, separated from this buoyancy pillow by the diver's torso,
necessitated the diver to constantly perform a balancing act to avoid being flipped over. This
aspect of their use, coupled with the belly-bag's separate harness system, did not make for a very
comfortable, stable or user friendly rig.
A few people, myself included, had tried the then new Scuba Pro Stabilizing Jackets with
doubles. These were much easier to dive but they lacked adequate attachment points for light
canisters, reels, and other gear. The only back-mounted BC's of the day, At-Pacs and Scuba Pro
BCPs, used a conventional injection molded plastic single tank backpack in conjunction with
"bridged bands", which were only available for 72s and 80s. The injection molded backpacks
needlessly raised the tanks high off of the back and were very uncomfortable. Nevertheless, I
realized that a back-mounted BC offered several major advantages; a clean chest with an infinite
number of gear attachment points on the harness, and natural balance, due to the diver's center of
gravity, i.e. his tanks, being surrounded by the center of buoyancy , i.e. the BC wings. As such, I
set out to find a way to have the advantages of the back mounted wings without the molded back
pack. To do this the harness had to be detachable from the BC and the BC detachable from the
tanks. I concluded that what was needed was a thin strong metal backplate (with attached
harness) which would sandwich the BC between the plate and the tanks, without adding
appreciably to the profile of the rig.
I made my first back plate in early 1979 from a surplus aluminum road sign of unknown alloy. I
traced the outline from the solid center section of the Scuba Pro BCP onto a paper stencil and
transferred this onto the aluminum. I next cut out the aluminum and had a single parallel set of
bends, about 2" apart, made in the center of the plate, running from top to bottom, forming a sort
of flat bottomed "V", into which I drilled two holes (one top/one bottom), which were used to
bolt the plate to extended studs on a set of bands on double 72s. I then proceeded to beat the
aluminum around the curvature of the tanks with a sledge hammer, soon discovering that
aluminum alloy is pretty tough material, taking several hours to conform the aluminum to the
tanks. The webbing off a Navy harness was then attached through a series of slots cut in the
metal and the first back plate was born. I used this first back plate on both Double 72s and
Double 80s throughout the rest of Sheck's cave course with awesome results. Balance was so
easy and my cave diving technique was so improved that I became the envy of my classmates
who continued to struggle with their belly-bags."
Flanagan hand made plates for other cave divers until Dive Rite started producing them commercially in 1984. By which time the jacket BCD was firmly entrenched in the recreational diving world.
The inner side of the ScubaPro BCP. Shape looks like a Freedom Plate, a good example of convergent evolution
Note: image is a screen grab from