Edge,
I've been TDY for the last week, and have just started catching up with my email. I'll answer what I can.
Why does your old first stage have a pressure regulator and a relief valve built in, isn't the blow gun enough to vent pressure before you release it from the tank?
The "Sears" regulator allows me to adjust the LP port pressure to anything between 0 and 180 psi.
When drying reg parts using a blow gun, I set the "Sears" to a low pressure so I don't blow a part out of my hand and across the garage.
When powering my nail gun, I set the "Sears" to 80 or 90 psi (although I own a 5HP compressor, I can attach my "dry air rig" to a pony bottle and be totally portable).
The pressure relief valve protects hoses, equipment and gauges attached to the first stage. Since I use the "dry air rig" with equipment other than a blow gun, the pressure relief valve is quite necessary.
I'm still having major problems choosing an ultrasonic machine. . . is a tank depth of 53mm sufficient?
Only you can say. I don't have a problem with rotating a first stage that can't be fully submerged.
. . . I was at the local hardware store checking out ultrasonic chemicals, the guy said that ultrasonic chemicals are just detergent like floor cleaner or dish washer, just that it doesn't have acid/ alkaline depending on the mix. So I went around searching and found a brand of floor cleaner concentrate that was available in either an acidic/alkaline or neutral formula, which would you recommend and can I even use the floor cleaner?
Doesn't it depend on what are you trying to clean?
I use a 50/50 vinegar solution to disolve minor mineral film on regulators. My wife uses a neutral jewelry detergent for jewelry.
Let us know what you learn.