Ask the shop who wants you to pay extra to clean your new Nitrox-ready PST tank
Thermo Pro valve to see their clean room.
From
Fill Express:
What do Nitrox Ready and Suitable for Oxygen Service mean?
When the SCUBA diving community prepares an item for use with breathing gases containing high oxygen percentages or pure oxygen, they generally think in terms of washing it with detergents, replacing rubber parts such as O-rings and seals with oxygen-compatible equivalents and reassembling with oxygen-compatible lubricants. However, most other industries working with high pressure oxygen have a very different standard known as oxygen service.
Oxygen service means the materials are both:
* Oyxgen Compatible -- compatible with high concentrations of oxygen.
* Oxygen Clean -- free of hydrocarbon contamination and particulate matter.
True oxygen cleaning of an oxygen compatible component takes place in a special clean room, whose atmosphere is free of dust and contaminants. Once the component is free of hydrocarbons and other combustible elements, it is sealed within a sterile environment and never again exposed to normal atmospheric dust, moisture, and contaminants. Only then is the item said to be suitable for oxygen service.
Some manufacturers offer diving products labeled Nitrox Ready, whose oxygen-compatible components are free of hydrocarbons and other flammable contaminants. The lubricant used in assembly is Christo-Lube® or other oxygen-compatible lubricants. The O-rings are made from Viton® or other oxygen-compatible materials. These components are not, however, assembled in a clean room or sealed in a sterile environment. As a result, the manufacturers do not label the products as suitable for oxygen service, although they meet the most commonly used oxygen service criteria in the diving community.
How do I get my cylinder and valve to be Nitrox Ready?
Many valves are delivered from the factory containing O-rings and lubricants that are not oxygen-compatible. Most cylinders that have been in use have some level of hydrocarbon contamination. To make a cylinder and valve suitable for oxygen service, they must be disassembled and cleaned of hydrocarbon contamination and reassembled with oxygen-compatible O-rings and lubricant. This process requires training, special materials and is time-consuming. For a very reasonable fee, Fill Express can prepare your cylinder and valve for nitrox service.
How do I know that my cylinder and valve are nitrox ready?
Once a cylinder and valve have been prepared for nitrox service, a special sticker (or often a special version of the evidence of visual inspection sticker) is affixed to the cylinder. Unless the sticker explicitly states that a cylinder and valve are suitable for nitrox service, they are not. If the cylinder is ever filled with anything other than Oxygen-Compatible breathing gases, it is no longer suitable for nitrox service, and the sticker should be removed. Even with the best quality fills, hydrocarbon contamination can build up over time. Fill Express recommends that the cylinder and valve should be prepared for nitrox service each time the cylinder is hydrostatically tested.
When does my cylinder or valve need to be suitable for nitrox service?
Your cylinder and valve must be suitable for nitrox service any time that they will be exposed to a gas mixture containing more than 40% oxygen. While sport diving Nitrox and technical diving Trimix don't absolutely require that the cylinder and valve be suitable for nitrox service, many fill stations blend directly in the tank by first adding 100% oxygen and then topping off with air. This process, known as partial-pressure blending, requires that the cylinder and valve be suitable for nitrox service. In practice, almost all Nitrox and Trimix cylinders are suitable for nitrox service because partial-pressure filling is so common.
Does Fill Express require that my Nitrox cylinder be suitable for nitrox service?
Sometimes. Any Nitrox mixture, premix or custom blend, at Fill Express less than or equal to 40%, does NOT require that your cylinder and valve be suitable for oxygen service because our Nitrox is generated using membrane separation, not partial-pressure blending. Any Nitrox exceeding 40%, including our premix 50% and 80% Nitrox, would require that your cylinder and valve be suitable for nitrox service.
Does Fill Express require my Trimix cylinder be suitable for nitrox service?
Sometimes. Because our standard Trimix blends are produced using a continuous atmospheric entrainment blending system, hyperoxic gases do not come in contact with your cylinder. Thus, at Fill Express our Trimix fills with standard blends do NOT require that your cylinder and valve be suitable for nitrox service. Any custom Trimix blends would require that your cylinder and valve be suitable for nitrox service.