halocline
Contributor
The area between the exhaust diaphram and the cover is very small, so the bubble has to squeeze around that to get to side vents, there was where the resistence hit higher.
That sounds unlikely IMO. It is true that in face down position, on a conventional regulator the exhaust valve is about an inch shallower than the diaphragm, this is what's known as case fault geometry and is the limiting factor on how lightly the reg can be tuned before it starts freeflowing out the exhaust valve. So, if you're tuning a G250 et al as lightly as possible, the exhaust valve will be on the edge of free flow in that position. The D series, with the coaxial valve, has a much smaller depth distance between the diaphragm and the exhaust valve, which means the reg can be tuned more lightly and still be stable. But the only way for that to theoretically increase exhaust work would be if the reg was tuned the same as a G250, say 1.25", and then the exhaust valve would have about the same resistance as the diaphragm. A machine could certainly interpret that as increased resistance in exhalation.
I suspect that, given most normal dive positions, the D series exhaust valve is no lower in relation to a diver's mouth than the exhaust valve on a conventional regulator, which (I'm guessing) would be the determining factor, along with exhaust valve size, for WOB on exhalation. I'm not in a position to ague that ANSI machine tests show a difference, but I can definitely say that WOB, inhaling and exhaling, is not higher on any of my very-well-tuned D series (or air 1s or converted pilot) than on any of my G250s.