Yep, thats what I thought. You dont have a real understanding of gas analysis methods. The real source of error is the sample analysis protocol and not the analyzer. With a proper analysis protocol the influence of environmental variables will be eliminated or minimized to an inconsequential amount.
Specifically, humidity is only an issue if the initial calibration is done to ambient air and the sample tested is a compressed gas. The use of a calibration cylinder of gas will provide a standard with essentially the same moisture content. This is an easy practice to implement. An alternative is the use of table of correction factors or the use of an equation to determine the relative humidity and hence the change of volume as a result.
Any competent blender will tell you that you should not analyze a hot mix. The proper procedure is to make sure the gas is at ambient temperature. This is standard laboratory practice and can also be easily incorporated into garage blending by using patience and planning ahead and only analyzing a mix after it has cooled. The use of temperature compensated sensors and/or analyzers also help.
You forgot the one of the most important point: Pressure. Galvanic oxygen cells respond to the partial pressure of oxygen. The use of a flow meter to provide repeatable flows (i.e. pressure) is very important. Again another easily implemented practice.
Next selecting the appropriate calibration gas and calibration points (this is your baseline) is important as well. You want to bracket the target gas composition with the calibration points. Also after analyzing a mix you should check for instrument drift by analyzing the calibration gas and noting if it is in agreement with the initial value(s).
Just following these simple steps will greatly reduce the sources of error and provide a much more reliable and repeatable gas analysis. You can get the typical oxy-hacker oxygen analyzer to provide an accuracy of better than +/- 1% by following standard gas analysis methods.
There are a number of other steps that can be included as well which each reduce measurement error. The use of 2 & 3 point calibrations, a series of three consecutive readings of the same calibration gas, and use of the mean of the three values for the calibration point, a Constant Temperature Bath that can maintain the temperature of the cylinders at a set level, Using polarographic sensors which provide a more accurate reading etc. etc
It all depends on what you want to do, be lazy and sloppy and chalk it up to an Art or do it in a competent scientific manner.
omar