I thought about trying something like as well but I think the trouble is that the O-ring we're using is to thick or that we didn't recess the grove for the buld enough. Either way the pressure can compress the exterior glass lens and O-ring to the point that the bulb can't take the pressure and it cracks causing the o-ring to leak. If the O-ring was thinner or the grove deeper the exterior lens will only compress to the point that it contacts the lip of the light head. Once it's compressed that far it can't go any further and the bulb won't be put under any more pressure no matter how deep we go.
Scott
Scott