Leadking
Contributor
The iron phosphate is, I am told, not a big deal - it is actually just a fortuitous side effect of the cleaning process the tank undergoes, and probably isn't going to have much long term effect anyway.
I have a real prejudice in favor of hot dip galvanization, but you just don't hear of the sort of problems at hydro time with HP Fabers as have haunted the HP PSTs. When the Worthington HPs first came out I asked a Worthington rep if they would require the special "rounding out" procedure the PSTs did, and he told me they did not, and hinted that there was something a bit sketchy about the PSTs, that they did need it. So it is somewhat ironic that Worthington has changed its mind, and has me wondering if maybe there is some inherent problem with galvanization and the steel alloy used in exemption tanks.
Not that I would avoid Worthingtons for this reason. Make sure the hydro shop does the rounding out, and the tanks should outlast you. And hot dip is hard to beat for exterior durability.
Leadking, you know a heck of a lot about tanks and especially Worthingtons. I'd be interested in your comments on the above.
You pretty well nailed it. It our tests the phosphate interior vs. untreated only slowed down the rusting by a few hours. I cannot say for sure, but my belief the hot dip zinc's bond to the steel cylinder needs to be "flexed" to have an accurate hydro.