Deep South Divers
Contributor
Yep... Working on it.
As it is now, the new BARE Sentry is a great suit, and just debuted in April. Essentially they take 7mm neoprene and crush it to just 1.5mm thick and then cut it into panels for the drysuit. From there, the panels are WELDED (not sewn) together. The thing is durable as heck, stretchy (which means you can dive it with NO air in it), and believe it or not, NEGATIVELY buoyant. It requires LESS weight to dive than a trilam does... All while being more comfortable and more reliable than a trilaminate drysuit. It's totally counterintuitive - just like the 720s are.
Diving it is a real treat - it basically dives like a 5mm wetsuit, except that you're warm and dry inside. Nothing else is quite like it.
I can't for the life of me think of one good reason why anyone would dive any other material than hypercompressed ("crushed") neoprene... Especially a trilaminate suit with virtually zero stretch to it at all.
...But hey, some people hear "neoprene," and think, "wetsuit material" and "buoyant as heck" and just move on. For those people, I really need to make a stretch trilaminate drysuit that approaches hypercompressed neoprene in terms of durability.
The industry has played here and there with trilaminates that have a polyurethane core instead of a butyl rubber core. PU is lighter and has considerably more stretch than butyl rubber ("latex"), and some manufacturers even claim it as "breathable"... Although I haven't yet dived any PU suit that ever bubbled... So I have my doubts about that claim past maybe some pointless gas exchange at the microscopic level. The real problem with PU-cored suits, though, is the lack of durability: In all cases that I know of, the trilaminate fabric eventually delaminates - meaning that the layers come apart. PU trilaminate fabric simply doesn't adhere to itself well for long.
Nitrie - which was originally designed as a synthetic replacement for butyl rubber (latex) - may be the answer, given that it has other qualities about it that are advantageous... Namely, puncture resistance, tear resistance, and natural insulation against temperature exchange. Oh yeah - and it takes well to adhesion.
It's also lighter than butyl rubber, and can be made thinner for the same amount of durability... So a trilaminate drysuit with a nitrile core would tend to be lighter, warmer, and more durable compared to current trilaminate drysuits.
Personally, I'd focus on creating a drysuit not only with the nitrile core, but one with significant stretch to it... As in the fabrics laminated to either side of it would need to be stretchable too and not restrict the nitrile's natural movement. A drysuit that stretches is loads better than one that doesn't for a variety of reasons... But diver comfort, movement, and the reduced need for an internal bubble are probably the biggest reasons.
Anyway - yeah - nitrile core. Y'all will see it soon.
As it is now, the new BARE Sentry is a great suit, and just debuted in April. Essentially they take 7mm neoprene and crush it to just 1.5mm thick and then cut it into panels for the drysuit. From there, the panels are WELDED (not sewn) together. The thing is durable as heck, stretchy (which means you can dive it with NO air in it), and believe it or not, NEGATIVELY buoyant. It requires LESS weight to dive than a trilam does... All while being more comfortable and more reliable than a trilaminate drysuit. It's totally counterintuitive - just like the 720s are.
Diving it is a real treat - it basically dives like a 5mm wetsuit, except that you're warm and dry inside. Nothing else is quite like it.
I can't for the life of me think of one good reason why anyone would dive any other material than hypercompressed ("crushed") neoprene... Especially a trilaminate suit with virtually zero stretch to it at all.
...But hey, some people hear "neoprene," and think, "wetsuit material" and "buoyant as heck" and just move on. For those people, I really need to make a stretch trilaminate drysuit that approaches hypercompressed neoprene in terms of durability.
The industry has played here and there with trilaminates that have a polyurethane core instead of a butyl rubber core. PU is lighter and has considerably more stretch than butyl rubber ("latex"), and some manufacturers even claim it as "breathable"... Although I haven't yet dived any PU suit that ever bubbled... So I have my doubts about that claim past maybe some pointless gas exchange at the microscopic level. The real problem with PU-cored suits, though, is the lack of durability: In all cases that I know of, the trilaminate fabric eventually delaminates - meaning that the layers come apart. PU trilaminate fabric simply doesn't adhere to itself well for long.
Nitrie - which was originally designed as a synthetic replacement for butyl rubber (latex) - may be the answer, given that it has other qualities about it that are advantageous... Namely, puncture resistance, tear resistance, and natural insulation against temperature exchange. Oh yeah - and it takes well to adhesion.
It's also lighter than butyl rubber, and can be made thinner for the same amount of durability... So a trilaminate drysuit with a nitrile core would tend to be lighter, warmer, and more durable compared to current trilaminate drysuits.
Personally, I'd focus on creating a drysuit not only with the nitrile core, but one with significant stretch to it... As in the fabrics laminated to either side of it would need to be stretchable too and not restrict the nitrile's natural movement. A drysuit that stretches is loads better than one that doesn't for a variety of reasons... But diver comfort, movement, and the reduced need for an internal bubble are probably the biggest reasons.
Anyway - yeah - nitrile core. Y'all will see it soon.