Justin699:
....So on land you will need to carry 6 pounds extra lead to compensate for the tank, plus the AL80 will be 6 pounds heavier to start with. So going with a HP steel 72 vs an AL80 will mean that when going from your car to the boat or beach or whatever that you will have and extra 12 pounds of weight to carry.
Does it make sense now?
Justin699 You have introduced some variables I had not fully considered. This is a complex quesiton. I dive AL80 so I must rely here on the charts for the steel information.
First lets talk apples to apples. I would rather not compare a 77.8 Cu Ft. Tank to a 72 Cu Ft. tank when we can compare Steel 80 (Faber 80 with 80 CuFt) with AL80s that are a lot closer in volume of air (2.8 CuFt difference).
http://www.huronscuba.com/equipment/scubaCylinderSpecification.html
Tank______________Weight empty______Buoyancy Empty_____Buoyancy Full
Cat AL80 (77.8 CUft)_____32#____________+4.0#_____________-1.8#
Faber 80 (80Cuft)_______30#_____________-1.7______________-7.5#
77-80 cubic feet of air will weigh about 6 pounds (the shift in weight between empty and full regardless of tank composition)
I think your calculations are double counting some values here.
So lets take a look. Right off the top we see the difference in terms of raw metal weight the AL tank is only 2 pounds heavier than the steel.
Buoyancy: when empty the AL is positive 4 pounds or 5.7 pounds more buoyant than the empty steel (-1.7).
So what do you have to do to your weight belt? Ah well that was the original question wasnt it? Well the raw metal weight difference between steel and AL in terms of weight is 2 pounds. By switching to Steel from AL you loose 2 pounds of weight. If all other factors are equal, that is 2 pounds you will have to add to the weight belt to compensate for neoprene and body fat.
The buoyancy factor is probably more important as the AL tank swings from negative to positive with a shift in weight of 5.8 pounds. Since the AL is positive by 4 pounds when empty and is 5.7 pounds more buoyant that steel you will have to add 4-6 pounds to the weight belt to compensate for the buoyancy difference caused by the displacement of the tank. So with AL you would wear only 4-6 pounds more than you would with steel.
Man, this is a hole lot more complex that one would first think.