Awap
You need to start playing with some double hose regulators (preferably a Royal Aqua Master). Then you will see what a seriously large diaphragm has in mechanical advantage. No real need for all this fine tuning, but you can still fine tune if wanted.
Regulators are not built like Swiss watches, there are many small variables form any two units of the exact same model. The variables are most likely worse with molded plastic parts and the thermal expansion of plastics.
Part of a good engineering design is when a piece of equipment can operate at peak performance without depending on tight tolerances and super fine tuning. That is were the brute force of the large mechanical advantage in a large diaphragm shines above other designs. Obviously there are many different ways of accomplishing a similar goal.
Here are some numbers of diaphragm applied forces for three different diaphragm diameters.
Using a 1 inWC suction
Scubapro 109, diaphragm working diameter = 2.5 in, force = 0.18 Lb
New Mistral DH, diaphragm working diameter = 2.375 in, force = 0.16 Lb
Royal Aqua Master, diaphragm working diameter = 4.2 in, force = 0.5 Lb
I haven't bothered measuring many other regulators, but many are in a similar range. The math is very easy, and it is obvious that the area and therefore the force are a function of the diameter square.
Awap, you can often get a Magnehelic for around $20 on eBay. I have bought a few for myself and even for work. They are very accurate and tend to be much easier to use and read than a manometer.
Edit:
Corrected a spelling error.
You need to start playing with some double hose regulators (preferably a Royal Aqua Master). Then you will see what a seriously large diaphragm has in mechanical advantage. No real need for all this fine tuning, but you can still fine tune if wanted.
Regulators are not built like Swiss watches, there are many small variables form any two units of the exact same model. The variables are most likely worse with molded plastic parts and the thermal expansion of plastics.
Part of a good engineering design is when a piece of equipment can operate at peak performance without depending on tight tolerances and super fine tuning. That is were the brute force of the large mechanical advantage in a large diaphragm shines above other designs. Obviously there are many different ways of accomplishing a similar goal.
Here are some numbers of diaphragm applied forces for three different diaphragm diameters.
Using a 1 inWC suction
Scubapro 109, diaphragm working diameter = 2.5 in, force = 0.18 Lb
New Mistral DH, diaphragm working diameter = 2.375 in, force = 0.16 Lb
Royal Aqua Master, diaphragm working diameter = 4.2 in, force = 0.5 Lb
I haven't bothered measuring many other regulators, but many are in a similar range. The math is very easy, and it is obvious that the area and therefore the force are a function of the diameter square.
Awap, you can often get a Magnehelic for around $20 on eBay. I have bought a few for myself and even for work. They are very accurate and tend to be much easier to use and read than a manometer.
Edit:
Corrected a spelling error.
Last edited: