2. They are 3AA steel tanks just like 2400 psi LP tanks (which were also marketed with the capacity at the 10% overfill pressure). An LP 95 holds 95.1 cu ft at 2640 psi and 86.4 cu ft at 2400 psi. The difference between the 2250 and 2400 psi 3AA tanks is the slightly thinner wall thickness for the lower pressure 2250 psi tanks. Cave country dive shops commonly fill 2400 psi steel tanks to between 3600 and 4000 psi. Given that the hydro test pressure is 3600 psi, I'm fine with a 3600 psi fill and am generally less pleased with 4000 psi. Jus'sayin.
Hi DA Aqua Master,
I agree with most of your post, but I have a small correction. The test pressure fore 3AA cylinders is 5/3 of the stamped pressure.
For:
2250 psi , hydro test pressure is 3750 psi (the +10% working pressure 2475 psi)
2400 psi, hydro test pressure is 4000 psi (the +10% working pressure 2640 psi)
3000 psi, hydro test pressure is 5000 psi (the +10% working pressure 3300 psi)
I have several different sizes of 3AA cylinders. I have 16 steel 72, one large ugly LP cylinder stamped with 2400 psi and 6 (3 pairs of different sizes) stamped 3000 psi. All of my 3AA have current legitimate + stamp.
I am very comfortable filling my steel 72 (stamped 2250 psi) to around 2800 psi. I always like to leave a reasonable safety margin.
The hydro test pressure takes the cylinder to the lower range of the material yield strength. The purpose of the hydro test is to actually verify the material lower yield strength limit. This checks the material condition (for work hardening or heat/ fire damage that could have affected the heat treatment).
All of my steel 72’s are either PST or Norris. I don’t own any Walter Kidde, but I have hydro tested two for my neighbor.
BTW, the actual capacity of my steel 72 (at 2475 psi) range from 69.6 cu ft. to 72.2 cu ft. The average is around 70.8 cu ft. (about half of my cylinders are PST and half Norris). I tend to round the average capacity to 71 cu ft.
Note: I don’t agree that the internal liner has to be removed. It only need to be removed if there is any suspicion of any rust under it. Many liners are very smooth and it is obvious if they are compromised. Dark liners make it hard to do a VIP, but is not impossible.
Since there seems to be a lot of confusion about good old steel 72s, let us try and set the record straight.
Liner or no liner, doesn't matter much. The liners tumble out overnight. I have never had one I couldn't remove. You will not cut into the wall enough to harm the tank in the time it takes to remove a plastic liner.
Whether or not your LDS is capable, that is a whole different boat.
The only thing that kills a 3AA tank is rust, inside, outside, doesn't matter where, but if you don't see rust, assume you have a good tank.
I have hydroed at least 100 72s in the last three years and I have had ONE fail hydro, several have failed visual inspection due to rust, but just one on the hydro end. (That tank still befuddles me, it is beautiful,it must have been overpressured to the moon sometime in the past.)
As to the plus hydro, they should not be getting one. Period. End of story.
The Manufacturers of steel 72s are no longer in the business, there is no way to confirm an REE number.
The PST document that is often alluded to has a misprint on the tank pressure line for the steel 72 tank. There is no other version that I have seen. With the misprint and no way to confirm it with PST, that document is invalid.
Any retester doing this for a living is not going to risk his license to plus stamp a 40 year old scuba tank for somebody.
If they are willing, that is on them. The problem lies in that they have no paperwork should they ever be called to point on their decision.
Hi FireMedicATL,
I agree with most of your post except for the comments about the + stamping. All my steel 72 have current and very legitimate + stamp. I strictly followed the CFR (Code of Federal Regulations) procedure to calculate the REE numbers for all of my steel 72’s and submitted them to my local licensed hydro facility (paper copy for their records). I even showed them to the regional DOT inspector and offered to stamped them with my PE (Professional Engineer) licensed number, but she found the calculations spread sheet to be more than adequate by itself.
To do the calculations, we measured the average wall thickness using ultra sound equipment (I took the average of 20 data points per cylinder) and precisely measure the internal volume of each cylinder using the water weight.
The average (sample size: 6 cylinders) REE number for my Norris cylinders is 60.1
The average (sample size: 4 cylinders) REE number for my PST cylinders is 59.6 (and the lowest number was 58.6)
I have not read the CFR in a while, but I think it only required a sample of 3 cylinders (from a particular type: same size, manufacturer, pressure, etc) to determine the REE number for that type of cylinder. From what I recall, it did not required them to be from the same batch or year or anything similar, just the same type.
I will be glad to provide sample calculations in PDF or Excel spread sheet.
Note: CGA (compress Gas Association) publication C-5 provides a lot information and guidance on methodology for getting cylinder data and how to calculate the REE numbers.
The published REE number from PST is 58.4. Yes, there is a typo in the pressure, but it is pretty obvious that it is just a typo. All the other data matches the steel 72. I think that I remember showing it to the DOT regional inspector (for our North East region) and she didn't seem to be concern about the typo. It might have helped that I had a substantial amount of other related cylinder data, but I am not sure.
To the OP,
The steel 72 is a great cylinder. You can probably tell how much I like them. They hold plenty of air for me for most any shore or local boat dive.
My wife actually prefers the HP 80 cu ft (her PST cylinders actually hold 85 cu ft at 3442 psi). They require less over all weight and she likes the short cylinder.