I just replied with the following to someone who DM-ed me about this thread. Posting it here for any other person wondering how I am thinking about this.
"Ha! Well, "obvious" now--after I ran the numbers.
"... Here is a simplistic way I am thinking of this now, in hindsight: Suppose, on open circuit, you require 80 cu ft from your double HP120's to get to your farthest point for this dive. Then you'll require ~80 cu ft to get back to the 70 fsw gas switch. And, you'll "require" ~80 cu ft as your reserve--either for your buddy (if you are buddy diving), or for yourself (if you are diving solo). So, you "require" a total of 160 cu ft for return + reserve, if you begin with 240 cu ft, open circuit. Okay so far?
"I am not a rebreather diver, but this is how I think these things work: Before this solo dive commences, your CM requires a "sip" of Tri-Mix from your (smaller) manifolded doubles, to fill it up. (Is this what is meant by "pre-breathing"?) As you descend, more "sips" are needed for equalizing both the CM's counter lungs and your wings. When you reach TOD = 165 fsw at RT = 2.5 min, the amount of Tri-Mix used from your manifolded doubles is not appreciable, maybe. Okay so far?
"As the dive progresses horizontally, your doubles remain virtually unused (since you're replenishing the spent oxygen in the CM's "loop", from the CM's onboard oxygen cylinder). Okay so far?
"You swim to the turnaround point (the point that would have required 80 cu ft of Tri-Mix open circuit, to get to), and then (1) your CM fails, and (2) you almost immediately have to isolate your manifolded cylinders (so, that now you're returning, open circuit, breathing from only one cylinder). You'd better have at least ~80 cu ft in that single backmounted cylinder, to get you back to 70 fsw for the gas switch.
"If you are wearing double 120's with your CM, you have slightly less than 120 cu ft in each backmount cylinder when you isolate. So, you have enough bail-out in a single cylinder, probably!
"If you are wearing double 50's (even 50's "cave-filled" to 3,500 [sic] psig) with your CM, you have slightly less than ~65 cu ft in each back-mount cylinder when you isolate. So, you do NOT have enough bail-out in a single cylinder! The 50's are too small for this dive!
"However, if you are wearing double 72's (cave-filled to 3,000 [sic] psig) with your CM, you have slightly less than than ~85 cu ft in each back-mounted cylinder when you isolate. So, you have enough bail-out in a single cylinder--if you can keep your RMV from elevating from the stress of losing both your CM and half your backgas!
"Upshot: If I am thinking about this correctly, the 50's are too small for this dive!
"Does this make sense? Comments?
"rx7diver"