That may be and actual regulations DOT or otherwise have escaped me. As for Cousteau, cave divers and the like that may demonstrate something but that dose not make it permitted.
If there is no true taboo on a 3500 PSI yoke configuration why did PST, Worthington, and others shave a few atmospheres down to 342 when introducing the convertible valve?
BTW I recognize that the went from 7 to 5 thread DIN in the process but lets focus on the yoke issue.
Pete
As has been stated before, THERE IS NO DOT, CGA OR OTHER FEDERAL REGULATION LIMITING YOKE SERVICE PRESSURE to 3000psi. A valves service pressure is based on the manufacturers rating of the valve itself, or the burst disk installed, which ever is LOWER.
Many convertable valves, for example OMS, are rated to 4500psi with the proper burst disk installed.
Some history:
There is no technical or legal reason for the current HP tanks to be 3442psi rather than 3500psi. With the desired stress on the particular strength of steel used, anything between 3000 and 4000psi would have given a tank with desirable buoyancy characteristics. Near the middle of that range matched most of the installed compressors at the time and gave more capacity than similar sized aluminum tanks. Most of the first HP tanks were actually made in europe where they used exsisting tank designs that when the service pressure was converted from Metric to Imperial, it ended up being 3442psi.
The tanks were made with 3/4" NPS threads rather than the 7/8-14 UNF threads used by the older 3500 psi tanks for at least 3 reasons.
1. The 7/8" threads were generally disliked by the SCUBA industry for being different and harder to VIP.
2. 3/4 NPS threads could be put in the tanks with no change from the tooling used to make Euro spec. tanks except for the tap itself.
3. 4000psi rated yoke valves were easily available from several manufacturers that fit 3/4" NPS neck threads. Valve selection in 7/8" UNF thread size was (and still is) much more limited.