Hook Spanner Torque Cheater

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rsingler

Scuba Instructor, Tinkerer in Brass
Staff member
ScubaBoard Sponsor
Messages
8,341
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Location
Napa, California
# of dives
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One of the frustrations about Scuba Tools hook spanners is the lack of a broach for a torque wrench. Yeah, you can hook your luggage scale in the hole in the end and do the math, but a torque wrench is faster.
Bruce's new Oceanic #5 has one, but he points out that it decreases the strength of the handle when torquing.
IMG_20210423_104903.jpg

So I made a cheater out of an unused socket.
I carefully cut a groove of exactly the width of the handle with a cutting wheel (see below).
IMG_20210423_104947.jpg

Now the cheater just slips over the handle at any point you like. If you're using a torque wrench in the standard position, this allows you to slide it in or out to an exact length to recompute torque based on the longer lever arm.
IMG_20210423_105038.jpg

IMG_20210423_105100.jpg

Or, since it's a cheater :wink:, you can cheat once again and use it at right angles.
Screenshot_20200602-092810_Samsung Notes.jpg

With a small enough angle, the extra lever arm length is within the margin of error of the tool, and you can just set it for what you want.
IMG_20210423_110256.jpg

I showed it to Bruce, and he seemed to like it. But just in case he doesn't start making it to sell any time soon, that's how I did it.

But don't be a knucklehead like I was and forget to cut the slot in line with the broach for the torque wrench. Makes it kinda hard to do the maths thing...
IMG_20210423_111353.jpg

Doh! :banghead:
 
Now, what tool do I need to cut through the hardened steel of a socket?

Abrasive discs from an angle grinder or possibly even a dremel will do the business. Also, jewelers bandsaw with diamond grit blades will work if you want really nice cuts.

I think I'd start with an angle grinder and clean it up with a belt sander since I don't have a jeweler's bandsaw.

 
Due to the low torque values required if you are cutting a broach in your hook wrench then a 1/4" broach would be plenty and use an adapter for your torque wrench. This would not weaken the wrench to any great extent.
 
Yeah, I just used a thin cutting disc on my Makita grinder.
IMG_20210423_133305.jpg

Then a thicker one to smooth out the bottom of the cuts.
I made my initial cuts about 1-2mm narrow, then ground the gap with a thicker wheel to "just enough". Figured that would be better than a sloppy fit (and having to cut a third socket!). A little filing on the very sharp edges of the socket, and you're done.
 
Just a quick shout-out and thank you: While I read most of your posts with the same mindset I devour articles on freediving under ice in Antarctica (am I intrigued? YES! Would I ever do it? …), I very much enjoy them (and generally learn something new). Plus, the Optimal Buoyancy Calculator has been helpful (although it tends to overweigh me slightly), and I have been using it with new divers to get a better understanding of all the factors involved (and you will be glad to hear, I also downloaded the manual…). Thank you!
 

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