Betail:
Should I do this dive on doubles, sure, it would add a safety margin, but if you were diving it on doubles and had a freeflow, what would you do, continue the dive with one tank turned off or abort and head shallow?
Do I need a larger pony? How about some of you with "Adequate training for this depth" tell me how much air is needed for a straight, safe ascent from 140'. My figures tell me that a 20 would get me to the surface, a 30 would give more time for safety stops, but I knew I had an 80 waiting for me at 30' for my safety stops.
I have not taken any Nitrox classes yet but have taken NAUI Deep, Wreck and other specialty classes and make a habit of safety stops. I don't have anything to prove and get no kick out of above normal risk. If it does't feel right I abort and regroup.
Doubles?
Huge margin of safety for a relatively small increase in risk of failure due to the added complexity. With training on how to deal with doubles-specific emergencies.
Personally, I would consider a freeflow one of two situations: fixable or unfixable.
Assume: right post (primary regulator) freeflow.
Procedure: Shut down right post while signalling buddy. Breathe down the reg. Switch to your backup reg. Signal to your buddy "check my right post, bubbles." Buddy checks your gear and signals to you "it's fixed" or "it's broken." Do a flow check. If fixed, switch back to primary, continue dive. If broken, thumb the dive, continuing to breathe on your backup. Either way, with a first or second stage freeflow, you're not losing any more gas due to the way the isolator manifold and dual regulator setup is designed.
How much air?
Assumptions: One minute to figure out if the regulator is good or bad, dissolved gas model dive table (Haldane, Buhlmann, etc), 30'/min ascent, 3 min safety stop at 15', SAC rate 1.0 due to the stress of the situation.
It takes 4.2 minutes to ascend from 140' to 15'. Call it 5 minutes to be conservative. One more minute for 15' to 0'. So, you have 1 minute to "solve" the problem, 3 minutes of stop time, and 6 minutes of ascent time. That's a total of 10 minutes to get to the surface from 140'.
Call it roughly 2 ATA for average pressure over the entire 10 minutes of ascent.
Therefore, the appropriate amount of air to reserve is 10 minutes x 2 ATA x 2 divers x 1.0 SAC, which equals 40 cuft of air. That is roughly 1400 psi in a single HP100.
For your pony, since it is only for one diver (you), 20 cuft is an adequate amount.
You knew you had gas hanging on the line?
It was there when you left it there, but you had no guarantee it was still there. You can't count on it. Therefore it does not factor into your gas planning. It's a bonus if it's still there when you get to it.