I guess I'm going to have to disagree on a couple of points.I've been diving rebreathers for over 10 years, and I've been certified on, and owned quite a few of them. Some of these were back mounted lung units like the rEvo, while others were OTS lung units with good 'flood tolerance' like the Meg or the Opima. A few thoughts:
The most water you're going to find in the loop is going to come from your own drool, and the reaction of the scrubber. As pointed out, a positive/negative check will abate most (not all) leaks and sources of water and leaky mouthpieces (if you have one) will be the largest cause of water intrusion into the loop. Installing a seacure on a rEvo is a pain in the ass, and requires patience and lots of sealant. I've done it enough. I've also had severe water intrusion from leaky mouthpieces and done multi-hour dives on the unit. Water gets in, and you blow the water into the exhale lung, and you know what happens? Nothing. Most of the water stays in the lung. The exhale scrubber gets wet, and that's about it. My point here, is minor amounts of water from respiration, scrubber reaction, loose lips, or leaky mouthpieces are generally OK. It's not ideal, but you're not going to die.
My second thought - many who dive OTS lungs I feel walk around with a false sense of security when it comes to de-watering, and flood tolerance. Yes their loop may be flood tolerant and any water in the loop may be drained from the exhale lung, so long as that source of water is before the t-pieces. If your leak is after the t-pieces, there's nothing you can do. That being said, I've seen a number of leaks occur near the head. Several from rebreathers that tipped over and fell on the bench or dive boat. These resulted in cut loop hoses near where the loop met the head. In some cases I've seen a careful rebreather diver do another negative check and catch the problem. In other cases sadly, I've seen flooded loops that were discovered underwater. One notable incident is a well known cave instructor who was diving an Optima in Ginnie Springs. He became stuck, and rather than thinking his way out of it, he bulled his way out of it, and tore the loop in the process. My point here, is flood tolerance only works on the half of the loop that's before the t-pieces, and can't be relied on for all loop flood scenarios.
Now if you put a gun to my head and said I had to dive Eagle's nest in a rebreather with no bailout, I'll take something with OTS lungs to increase my odds somewhat. But since we need to carry enough bailout to get to the surface anyway, it's sort of a moot point. A loop flood is just one of those scenarios we train for.
Tony
Depending on the position of the diver a leaking hose past the T piece will still drain into the front mounted counterlung where you could dewater the unit. A leak on a rEvo that enters the counterlung is a non-issue unless you alter your position in the water to allow that moisture to infiltrate your cells which are exposed in the counterlung. This can easily happen in a cave dive scenario where sometimes you have to roll over or stand on your head to get through a passage. That will basically knock out your O2 monitoring system and render the RB inoperable.
Having said that I can't over stress the point you made about bailout. No amount of flood tolerance should lead one to point of carrying inadequate bailout no matter how reliable your unit may seem.