The pressed steel E-9791 issue is raising it's head again. Before I type in the thread of research I just completed, I'd like to pose a couple questions:
Oxyhacker, are you certain about the statement you made: "No law against filling them" ? I doubt this is true if the hydro expires.
Who can apply for an extension of the DOT E-09791 and what does it cost to do so?
Lemonade, PST may, in fact, go out of business soon.
Here's what I found:
Google ["pressed steel" scuba tank "dot exemption"] and find this newsletter which describes Pressed Steel's DOT exemption 9791:
http://www.danenet.org/4lkscuba/newsletters/Newsletter1005.pdf
Searching for DOT Exemption scuba tank, I find this list of links:
http://www.psicylinders.com/links.htm>
Which leads me here:
http://hazmat.dot.gov/exemptions_index.htm
This link has expired, but it points me here:
http://hazmat.dot.gov/sp_app/special_permits/spec_perm_index.htm
Remembering that Pressed Steel's exemption is 9791, I click on "Exemptions E-09000 - E-09999" that sends me here:
http://hazmat.dot.gov/sp_app/special_permits/exe_9000.htm#e09000
then click on "E09791" to get to the exemption here:
http://hazmat.dot.gov/sp_app/special_permits/docs/09000/E09791.pdf
This exemption expires August 31, 2007. The exemption allows these tanks to be legally hydro tested through that date. The net result is: If the exemption is not renewed, the tanks cannot be legally hydro tested after August 31, 2007, so they will be orphaned when their current hydro expires. Existing tanks may be filled until the hydro expires. So to maximize the life of my tanks, I can consider getting a hydo test done prior to the exemption expiration (next year).
This is a list of cylinder markings:
http://hazmat.dot.gov/sp_app/special_permits/spec_perm_index.htm
This describes the cylinder markings for wisconsin manufacturers and identifies the pressed steel HP cylinders as "M5625" The cylinders are marked "DOT-E 9701" (the exemption) and "TP 5250" (test pressure)
http://hazmat.dot.gov/sp_app/approvals/symbol/m_wi.pdf
This exemption is an interesting read! Parts of pages 5-6 describing the testing are amazing.
An interesting note: The specified minimum wall thickness is only 0.179 inch!
Hydro specs:
http://a257.g.akamaitech.net/7/257/2422/12feb20041500/edocket.access.gpo.gov/cfr_2004/octqtr/pdf/49cfr180.209.pdf
The whole "DOT Exemption" thing is regarding the approval to manufacture, mark, sell, and use a cylinder, that doesn't conform to a standard DOT specification, to transport compressed gasses. The exemption means that the cylinders are exempt from 49 CFR 173.301(a)(1), 173.301(a)(2) and 173.302a(a)(1)
49 CFR 173.301(a)(1) is found here (shows the DOT approved markings, including the common DOT-3AA and DOT-3AL):
http://a257.g.akamaitech.net/7/257/2422/12feb20041500/edocket.access.gpo.gov/cfr_2004/octqtr/pdf/49cfr173.301.pdf