My first thoughts were: "I think it's hard to hurt the metal by lifting doubles (even LP125s) in mid-manifold. Brass is pretty strong. If there's any real risk to this, it seems more likely that it would come from O-ring deflection and the possible acceleration of O-ring failure."
But that's just yet another opinion on ScubaBoard, so I thought to myself:
"Self, wouldn't it be interesting to know how much the manifold deflects when you lift it in the center"?
Into the basement I go, to fetch the dial indicator!
Drat and double drat! The rods on the magnetic base do not reach from the side of the tank to the manifold in any orientation. Hmmm. What to do? Ah! Two sets of Vise Grips to the rescue! A small set of VGs to clamp to the band spacer, and a large set of VGs to clamp to the small set. The mag base on the indicator is stable enough on the large VG to get a reading. Eureka!
I place it all on a set of doubles, and it's stable enough to try. Excellent! I even have a set of LP112s and LP108s side by side, one with a Blue Steel manifold and the other with an OMS "captured O-ring" manifold, so I can try both styles. Ready to go! Or, so I thought...
Have ye ever tried to read a dial indicator with a vertical face when it's below you and you're trying to life doubles one-handed, Lassies and Laddies? It Cannot Be Done. OK, so I could have rigged a mirror. And Superman would have no problem. Hell, maybe I'm just a wimp. But since Superman isn't handy and rigging a mirror is getting a bit beyond the pale, it's SuperSpouse to the rescue!!! Flashlight in hand to brightly illuminate the face of the DI, she reports that the manifold on both sets deflects little enough that it does not move the needle enough to see it move as I lift each set, one-handed, in the center. That means neither one deflects anywhere near a thousandth of an inch when lifted in the center; in fact, less than .0005" and probably less than half of that since the DI has a 2" face and it's easy to read.
I was a bit surprised. I'd expected it to move around a *little*, at least. But if I have less than .001" of deflection, I am pretty sure that I am not hurting the brass at all. Further, it leads me to expect that the O-rings are not being disturbed enough in their glands to come to any harm. An engineer might point out the error of my ways, if there is one, I suppose. (And if any are reading, and my conclusions are in error, please chime in!) I don't think it's worth doing again with a tenths-reading DI.
And yes, before someone asks, both sets were full. Of 18/38, if it matters. I'll confess, too, that I carry two sets by the manifolds this way from time to time. It's easier when you're balance from side to side, after all. But now I feel a lot better about it and, to be honest, I didn't feel all that bad about it before tonight.
Superb. Thank you for taking time for this.