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JamesD:Answers abound
And now, the answer to the issue, it appears to be a crack in the housing of the primary (so I did not cause the issue, at least not by my cleaning exercise) given that it dove okay on Sunday and the crack was almost definately there on Sunday, it's likely not going to cause issues (according to dive store) but they swapped my primary and secondary over (same regulator) so that I can dive the "non-cracked" one as my primary.
Sounds like a job for Dr. Duct Tape. I'm not kidding. If you can get at it, it should work fine for a temporary fix. Then baby the hell out of it so it doesn't get worse. And warn your buddy if that is what you plan to pass.