I had the same problem on my Bauer. I recommend:
- Take away the o-ring
- Clean the thread very well, use diluent and a toothbrush
- Have a closer look to the threads, are the dammaged?
- Lubricate, no matter what you use, use a lot of it.
- Do NOT put back the o-ring
- Try to screw in by hand only, no tools! If it works, we found the problem: the o-ring. If it does not work, the thread is gone, you have to replace the filter which is expensive.
In my case I found that the o-ring became hard and harder over the years, this made it impossible to screw in by hand. Lubricating did not solve the problem, I had to replace the o-ring. I fount that the original Bauer o-ring is 59.92x3.53 which is far to fat for the o-ring nut. No o-ring producer recommendes to press the o-ring as much as this. I use a o-ring 60.0x3.0 NBR 70 shore, which perfectly corresponds to the o-ring nut. I am very happy with that. It's much easier to screw in and it is tight. Normaly you use an o-ring of 90 shore on high pressure but the 70 shore is much smoother, screwing in is much easier and it perfectly works, no problems for 10 years and 1'000 hours of working. Of course I change the o-ring from time to time but to be honest, I don't remember when I did last time. Anyway no leaking for 10 years.
Not screwing in completely is no good idea at all! It's sealing but it may explode. You must have the full thread working, otherwise the thread is to weak. Of course you shall not screw it in like hell at the very end. I use to screw in completly and then re-open it a little bit, perhaps 1-3mm. This does not affect the o-ring sealing and not the thread strength.
Hope this helps.