I'm not sure I understand the concern. I do my own automotive repair all the time, which includes occasional brake work. Your typical hydraulic brake system is a hell of a lot more complicated than crimping a fitting on the end of an air hose. Given the nature of the beast, I'd say blowing a hose at depth is safer (perhaps "less dangerous" might be a better term to use) than losing your brakes on average American freeway. Yet while I can go to a dozen auto shops and get brake parts without a second glance, if I want to make a scuba hose people think I'm going to die. Go figure. Personally I'm the type that if possible I would rather do something myself than trust it to some unknown person, people, machine, or collection of the above. As an example, a set of regs I just bought happens to have a loan Halcyon hose on it, and the crimps are really ugly. Not just ugly, but crimped in a way that in my opinion might actually compromise the integrity of the hose. I make better hose crimps at work all the time, but then I sweat the details too. So my point is, if I can make a better fitting hose, with better quality crimps, and do it a hell of a lot cheaper, why not?
Anyway, as I mentioned before I posted roughly the same question in the the DIY forum. I got several good leads on companies that sell scuba hose in bulk. For those (like kidspot) that are interested I suggest checking out the details there. For those that think crimping hose fittings is rocket surgery, I guess all I can say is I live life on the edge.
I almost forgot! Thanks padiscubapro for the info on the screw-on fittings. That's exactly the sort of thing I'm looking for.
thanks again,
e.a.e.