Kelekealoha
just because they are the older alloy tanks, doesn't mean they are "bad tanks".
Out of the hundreds of thousands of those made, I think a grand total of 12
have exploded. now 12 is a pretty low number percentage wise, but if you're
the guy filling them and it explodes, you'll definately have a different opinion.
So most people (that know about this issue) have a HUGE preference not
to buy those alloy tanks. I've used them w/o problem though. Maybe I've
just been lucky. But I also wouldn't buy any more either. (I don't have my
old 6351 alloy tanks aymore.)
There are still tens of thousands of these tanks safely in use though today.
They just have to be properly inspected is all. However, you will find some
dive shops that will not fill them.
To get these tanks ready for use, you'll need a hydro and visual inspection.
A hydro will typically run you $20-$30 bucks at most dive shops. This
differs greatly per dive shop. I've seen them as high as $50 though and
our local hydro facility does them for I think $12-$15 (but thats the hydro
facility, not a the dive shop. Most dive shops don't actually do the hydro
but take them to a hydro facility.) My local shop charges $25 but takes
them up there and picks them up and then cleans them after the hydro.
A cleaning is not always required, but sometimes the hydro facility isn't
that clean or could leave a residue. A hydrostatic pressure test is required
every 5 years per DOT requirements.
A "visual inspection" will run you about $5-$15 depending on the dive shop.
Here they visually inspect the tank, check its threads and neck for crascking, etc.
This is a industry self imposed requirement and not a DOT requirement. Some
people will argue whether this is actually legally required, but that's a whole
different thread. Personally I think having them inspected at least once per
year is a good thing.
You can then either put "premixed" Nitrox of up to 40% nitrox in the without
any further requirements. People tend to put a large wrap around nitrox or
EAN sticker on the tank though.
If you don't use "premix" nitrox but use "partial pressure blending" nitrox, where
they first put pure oxygen in the tank and then top it off with air from a
o2 cleaned fill whip, then you'll need to have your tank and your valve O2
cleaned. Otherwise any hdyrocarbons in the tank could cause explosion issues
when pure oxygen is filled during the partial pressure fill process. After your
tank is O2 cleaned, it will have a special visual inspection sticker that says the
tank is O2 cleaned and can be used with pure oxygen. O2 cleaning runs
about $25 bucks per tank at one of my local shops, but I'm sure price
will vary per shop. (this is in addition to the visual)
To decide which is best for your, check with how they do things at your local
dive shop and how the nitrox fills are done. Also consider other places that you
might get your tank filled often, such as on weekend trips. This will help determine
which method works best for your diving.