I don't see how tanks 'in the same series' can vary in height. The production should be run on the same equipment and carefully controlled. Having said that, I have seen three PST HP 100 tanks, mfgd in different years, and having three variations in shoulder and neck. However, there was nothing that would prevent a doubles set from being made up that I could see. I didn't measure them with a caliper though. A real problem would crop up if one were to attempt to mate a Genesis 100 and PST/USD/AquaAire/Sherwood 100. The Genesis is very different from those.
Speedster should decide now if he is going to a dry suit. In that case, purchasing an LP steel now makes sense. Otherwise, should go with aluminum. The 'super 80', I believe is approx neutral buoyant. If a heavy backplate is used, the standard 80 (77.4 cf) might be best choice. Since he plans to use multiple regs and Lord knows what else, the connections would be cleaned up by going with DIN valves. I suspect he will go dry. UW times including decom are so extended with doubles that chill is a factor.