Ultrasonic Cleaning: suitable containers

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Question:

What size US cleaner do you guys use? Those of you that do dive equipment service for others, or dive shops, what size do use?

Why do you use what you are using?

I am contemplating size 3/4 to 1.5 gallon.
 
I use hard plastic with screw lids, some sort of recycled ice cream container in the US and a recycled soup take out container for the vinegar pre soak.
 
Question:

What size US cleaner do you guys use? Those of you that do dive equipment service for others, or dive shops, what size do use?

Why do you use what you are using?

I am contemplating size 3/4 to 1.5 gallon.
I got myself a 6L el cheapo (just crossed the 1.5year mark and going strong), I initially chose that size as it had a drain faucet (smaller ones didn’t)
I’m glad because since then I’ve been cleaning more and more „batches“ together, especially when I switched to using a plastic cup inside and started to hit the limits of it (here are 2 mk20s; vs without the cups I can fit like 4 in there)
CF2B866A-0088-443D-9D25-9B629F5BC09C.jpeg


Sometimes I wish I got the 8 or 10L size for the rare occasions I wanna do a whole lot (like when I find a clearance box from a closing LDS) — but that’s really rare 🤷🏽‍♀️

Oh, I’m not acknowledging the units you mentioned (mainly because I can’t comprehend them and I’m too lazy to google the conversion right now 😅)

Edit: technically I can fit 4 mk20s in the 2 cups, but that takes some serious Tetris, just not wroth it
 
Oh, I’m not acknowledging the units you mentioned (mainly because I can’t comprehend them and I’m too lazy to google the conversion right now

3/4G = 2.8 L

1.5 G = 5.7 L

Thank you for giving me ideas.
 
3/4G = 2.8 L

1.5 G = 5.7 L

Thank you for giving me ideas.
If it’s not a big difference in price get the 1.5G of you wanna do batches not singulars, or have 2 parallel cycles (one for soapy liquid and one for acid bath)— it’ll make your life easier
 
If it’s not a big difference in price get the 1.5G of you wanna do batches not singulars, or have 2 parallel cycles (one for soapy liquid and one for acid bath)— it’ll make your life easier

I am also now looking at the 9.5L, Branson brand.

I only do one kit at a time. I don't like to work on several regulators at the same time. One kit including first, second primary, and second alternate. I may choose to put the delicate parts in a separate container by themselves, however.
 
For those of you shopping for sonicators and not wanting one that dies in a year, but also not wanting to cough up for a Branson, I've had great luck with DK Sonic. (Available on Amazon. ) We use them in our lab at work and they run at least an hour a day, every day, and have lasted multiple years when not abused (being run all weekend without liquid in them. 🙄).

They're pretty affordable and should be bulletproof at the home hobby level.
 
I’m thrilled you did what you proposed and we discussed there, Rob!

When I tried to rely mostly on the mechanical advantage that the ultrasonic waves provide, without using many chemicals, I got frustrated with a glass jar I was using. I just wasn’t getting the results I expected. Intuitively, I thought that glass would transmit the waves well since it doesn’t dampen vibrations, it’s a rigid container.

However, I also noticed that when I had a cut on my finger, I could feel the ultrasonic waves as a distinct sting when I immersed it. My quick and dirty test was to compare whether the sting was different in a yogurt cup than it was in a thicker plastic lunch box (I moved from the glass jar to this), and I could definitely feel the difference. Yet, the flimsy yogurt container seemed much more damping than the lunch box; surely it would “vibrate” itself and thus absorb the energy.

I thought I must be missing something here and looked into the subject, admittedly very simplistically. I wish @Angelo Farina could weigh in here, as I’m sure he would correct me from a multitude of angles, this was his subject.

Here is how my rudimentary interpretation of the physics led me to believe that a yogurt cup is a great practical solution:

Every medium has something called acoustic impedance. It is a fundamental property of the material that indicates its resistance to the propagation of sound waves. If two materials have impedances that are very close to each other, the sound waves travel nearly uninterrupted from one into the other. If their impedances differ greatly, much of the acoustic wave is reflected at the boundary.

This acoustic impedance is defined as: Z = p × c
Z = Acoustic impedance
p = Density of the material
c = Speed of sound within the material

When I saw that simple formula, I thought, “Hey, that’s easy enough to calculate!”, as values for density and speed of sound are readily available for many materials. Since I was floating my containers in water, I calculated the impedance for water first (density = 1000 kg/m³; speed of sound = 1481 m/s):

ZW = 1000 kg/m³ × 1481m/s
ZW = 1481000 kg/m²s

That’s an unusual unit for all but @Angelo Farina, but apparently that unit (kg/m²s) is called a Rayl, so our result is 1.48 MRayl.

Next, I calculated the same for glass, although I hit my first roadblock, there are many more grades of glass than I ever imagined. Still, MatWeb is a brilliant resource for material properties. Here are the values I picked for soda-lime glass:

ZG = 2500 kg/m³ × 5000 m/s
ZG = 12.5 MRayl

Looking at these numbers, 1.48 MRayl for water versus 12.5 MRayl for glass, there is a huge difference between the two. Did my lunch box do any better? I assumed it was polypropylene, although I admit this was a wild guess:

ZP = 900 kg/m³ x 2740 m/s
ZP = 2.45 MRayl

That looked really promising, as the 2.45 MRayl from the polypropylene was relatively close to the 1.48 MRayl of water. There is a formula for calculating the reflection coefficient for those interested, but at its core it simply states: The greater the difference between impedances, the greater the reflection:

Reflection = ((Z2 - Z1)/(Z2 + Z1))²
It’s rather obvious from this formula that little reflection takes place as Z2 approaches Z1

So the core of the issue was not that glass doesn't allow sound to travel effectively, it does so much better than most plastics. The problem was that the sound waves largely didn't enter the glass to begin with, due to the high impedance mismatch.

Of course, the above isn’t the whole story, as the thickness of the material also plays a role. If it isn’t shorter than the sound wavelength, or by some miracle exactly the same length as the wavelength, waves will reflect off the opposite wall and bounce back and forth within the material.
It’s also worth remembering that the ultrasonic waves have to traverse the barrier twice, water to container and back, so any impedance mismatches are doubly annoying.

Back then, I finally experimented with thin flimsy garbage bags, and they gave me the absolute best results. (Appearantly they are often made from LPDE with 1.7 MRayl, although I did not verify that back then or now). However, they were such a pain to work with that I settled on yogurt cups. The zip-lock bag is something that never occurred to me, but it seems like a great solution.

After our last discussion, I went down a bit of a rabbit hole and thought to myself, surely there must be materials that impedance-match water. Sure enough, there’s a whole industry around this.

While specialized compounds virtually match the impedance of water, I was happy to see that polyethylene is a really good fit at about 1.73 MRayl. Why? Because most take-out food plastic containers are made of it, something easy to find anywhere for anyone.

Yogurt cups are often made from PP or PET, which have slightly less ideal impedances than PE. I will go and try a PE box and I'm rather confident I will settle to it from the yogurt cups.

So thanks again for nudging me in the right direction, something I will definitely incorporate into my writings!
 
It's actually quite simple I've been torturing one of mine for 25 years clean anything in it
but I never use a basket, I never have used a basket, is that some sort of longevity secret

024.JPG


Everything dances around on the bottom releasing bubbles until the acid becomes black
and then strain it through a cleaning cloth and reuse it, but I microwave the solution first

Yeah hot water and washing powder without the ultrasonic gets the stuff clean as can be

Car engine manifolds, injectors, egr components, alternators, turbos, and everything else

istockphoto-1291238748-612x612.jpg


Containers of stuff independent of the stuff inside the thing
Yeah the tinfoil belongs on your heads in the shape of a hat

Forget the stories go buy a machine and get on with the job

You're not a shop, get a tiny one, buy two for when it breaks

Or do like I do and buy 5 of the cheap ones that don't break
 
I’m thrilled you did what you proposed and we discussed there, Rob!

When I tried to rely mostly on the mechanical advantage that the ultrasonic waves provide, without using many chemicals, I got frustrated with a glass jar I was using. I just wasn’t getting the results I expected. Intuitively, I thought that glass would transmit the waves well since it doesn’t dampen vibrations, it’s a rigid container.

However, I also noticed that when I had a cut on my finger, I could feel the ultrasonic waves as a distinct sting when I immersed it. My quick and dirty test was to compare whether the sting was different in a yogurt cup than it was in a thicker plastic lunch box (I moved from the glass jar to this), and I could definitely feel the difference. Yet, the flimsy yogurt container seemed much more damping than the lunch box; surely it would “vibrate” itself and thus absorb the energy.

I thought I must be missing something here and looked into the subject, admittedly very simplistically. I wish @Angelo Farina could weigh in here, as I’m sure he would correct me from a multitude of angles, this was his subject.

Here is how my rudimentary interpretation of the physics led me to believe that a yogurt cup is a great practical solution:

Every medium has something called acoustic impedance. It is a fundamental property of the material that indicates its resistance to the propagation of sound waves. If two materials have impedances that are very close to each other, the sound waves travel nearly uninterrupted from one into the other. If their impedances differ greatly, much of the acoustic wave is reflected at the boundary.

This acoustic impedance is defined as: Z = p × c
Z = Acoustic impedance
p = Density of the material
c = Speed of sound within the material

When I saw that simple formula, I thought, “Hey, that’s easy enough to calculate!”, as values for density and speed of sound are readily available for many materials. Since I was floating my containers in water, I calculated the impedance for water first (density = 1000 kg/m³; speed of sound = 1481 m/s):

ZW = 1000 kg/m³ × 1481m/s
ZW = 1481000 kg/m²s

That’s an unusual unit for all but @Angelo Farina, but apparently that unit (kg/m²s) is called a Rayl, so our result is 1.48 MRayl.

Next, I calculated the same for glass, although I hit my first roadblock, there are many more grades of glass than I ever imagined. Still, MatWeb is a brilliant resource for material properties. Here are the values I picked for soda-lime glass:

ZG = 2500 kg/m³ × 5000 m/s
ZG = 12.5 MRayl

Looking at these numbers, 1.48 MRayl for water versus 12.5 MRayl for glass, there is a huge difference between the two. Did my lunch box do any better? I assumed it was polypropylene, although I admit this was a wild guess:

ZP = 900 kg/m³ x 2740 m/s
ZP = 2.45 MRayl

That looked really promising, as the 2.45 MRayl from the polypropylene was relatively close to the 1.48 MRayl of water. There is a formula for calculating the reflection coefficient for those interested, but at its core it simply states: The greater the difference between impedances, the greater the reflection:

Reflection = ((Z2 - Z1)/(Z2 + Z1))²
It’s rather obvious from this formula that little reflection takes place as Z2 approaches Z1

So the core of the issue was not that glass doesn't allow sound to travel effectively, it does so much better than most plastics. The problem was that the sound waves largely didn't enter the glass to begin with, due to the high impedance mismatch.

Of course, the above isn’t the whole story, as the thickness of the material also plays a role. If it isn’t shorter than the sound wavelength, or by some miracle exactly the same length as the wavelength, waves will reflect off the opposite wall and bounce back and forth within the material.
It’s also worth remembering that the ultrasonic waves have to traverse the barrier twice, water to container and back, so any impedance mismatches are doubly annoying.

Back then, I finally experimented with thin flimsy garbage bags, and they gave me the absolute best results. (Appearantly they are often made from LPDE with 1.7 MRayl, although I did not verify that back then or now). However, they were such a pain to work with that I settled on yogurt cups. The zip-lock bag is something that never occurred to me, but it seems like a great solution.

After our last discussion, I went down a bit of a rabbit hole and thought to myself, surely there must be materials that impedance-match water. Sure enough, there’s a whole industry around this.

While specialized compounds virtually match the impedance of water, I was happy to see that polyethylene is a really good fit at about 1.73 MRayl. Why? Because most take-out food plastic containers are made of it, something easy to find anywhere for anyone.

Yogurt cups are often made from PP or PET, which have slightly less ideal impedances than PE. I will go and try a PE box and I'm rather confident I will settle to it from the yogurt cups.

So thanks again for nudging me in the right direction, something I will definitely incorporate into my writings!

You reminded me of my courses in wave propagation and transmission line theory from 40 years ago.
 
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