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If it is the zip there has to be an "actual" cause otherwise you'd expect all/some/most TiZips to leak and they don't seem to.
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How about this...if you can send it to us, I know you don't want to...but we will leak test it on dryland and in the water for free for you. I know you didn't buy it here, and I know you're in another country, but we would like to see if we can uncover the culprit for you. If it leaks that much, we should be able to find it on a surface leak test or at least within a few dives on the suit.
You can't expect a better offer than that. I don't care what everyone says, Mike isn't that bad.