Jacket BC's don't have 6 lbs of hard edge stainless steel living next to the bladder.
Again as I have always said, always, the leading cause of wing damage is pinch flats, usually caused by the wing getting caught between the plate and some other hard surface during transport or storage. This is exactly why DSS wings are designed to be easily and quickly removed from the plate without tools or loose parts.
I agree totally but not all plates weigh 6 pounds, some are made out of plastic and some even cloth with plastic reinforcement.
There really isn't any benefit, unless you include marketing. Wings provide lift *only* where there is gas in them. How much gas do you suppose in the lower arc of a typical donut wing? You know the part of the wing trapped between the lower end of the cylinder and your butt?
So why do you offer these inferior donut wings? I understand the physics behind it and I'm not questioning that at all. I was thinking the part of the wing under the tank might provide some lift when the rig is not worn but floating in the water like when doffing in the water.
Donuts are bit more pinch prone, but it's usually the lower corner , not the center, of the plate that pinches the bladder. If a diver uses a short cylinder, meaning the wing is longer than the tank Horseshoe style wings offer some benefit WRT pinches from the tank and not the plate.
Straight urethane films stretch a bit. That helps a "2D" bladder fill a "3D" shell, and reduces the tendency to create gas trapping puckers. You can actually hear the gas moving around in a wing with a laminate bladder, they are noisy as the gas moves from one pucker to the next. Straight urethane films are easier to weld reliably, .030" thick urethane is much more forgiving than the .003 ~ .005" thick layer of urethane found on most laminates. Straight urethane films are easier to field repair vs laminates. If a laminate is damaged, single bladder wing OR laminate inner bladder the problem is the same, the urethane layer you need to patch is on the *INSIDE*. Lastly thick urethane films attenuate more impact energy, they are in effect a .030" cushion. Impact energy is what causes pinch flats.
Thank you, you never hear the actual benefits of ether type discussed just this is what I have or make so it is better.
If you want to really learn all about how to build wings I'd suggest you invest the ~$200K needed in equipment, dies, materials and R&D, design and prototype 20 or 30 designs and sell a few thousand to real divers and deal with the CS issues for the next 5-10 years.
Sounds like your over compensating for something. If I were to really start my own company I would start by using a catchy acronym for a name and then farm all the production out to manufacturers that already make quality products then under sell everyone else. One final detail to my world dominating scheme, I would treat my customers with the utmost respect and not talk down to them.
Tobin