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Thanks Rob for the above amazing information. On your question about why I guessed at nitrile for 183, it is a static application between the cap and the body, and therefore the cheaper nitrile option is ok. -165 is dynamic and therefore EPDM is the better choice, but costs more.There are very few definitive Scubapro o-ring size references.
Three definitive references are attached below, but are missing many modern sizes, and include old PU o-rings that have since been abandoned by Scubapro.
There is lots of misinformation out there handed down repeatedly.
With respect, one example is in the spreadsheet quoted above by @Iron_DPT. The -363 2nd stage poppet o-ring has been argued for years here on ScubaBoard. The actual size is 1 x 2.2mm, which is a custom size run, and is not in most metric inventories. We've proved it by microscopic exam, yet folks continue to use a 1 x 2.5 "since it works", but with little thought to the added friction of a larger o-ring inside the balance chamber for this critical component.
The Mk19EVO has a few new ones:
01-050-317 (not really new), which measures at 1.88 x 2.59 mm is a Parker 5-578. Inventory of this o-ring at EP80 or 90 (assuming that's the material) out in the industry is zero. You'd have to do a special run, or get the o-ring from Scubapro. This is the critical HP seal inside the balance chamber, and I'm sure someone's going to try to substitute a 2-005, with uncertain results. I'm going to try to get a quote from AceSeal, since it's local for me, as well as PAI, since they did my custom run of 1x2.2's. But this would be a perfect example of where DIY goes astray.
01-050-165 indeed measures out with a CS of 1.78mm, which makes it an AS568 or BS1806 standard o-ring. Comparing it from a kit with my stock confirms that it's a 2-020. EPDM 70 would be a good guess on material.
01-050-183 also has a CS of 1.78mm, and matches a 2-025 in my shop. I'm interested in where a nitrile specification came from? That's a good choice, IMO, but Scubapro has few nitrile o-rings specified these days.
Scubapro and Aqualung continue to have odd spec's, and whether it's because it was readily available (in Italy, in Scubapro's case), or whether it's to discourage self-service, you need to tread with care.
A digital caliper to measure cross-section is your best friend! It will quickly tell you what standard you're working with.
OD/ID can be a little harder with larger o-rings, but a USB microscope helps at times.
Parker 5-series 0.97mm CS
Metric CS 1.0mm (among many)
AS568 CS 1.02mm (0.040")
5-901 CS 1.42mm
BS4518 CS 1.60mm
5-902,3 CS 1.63mm
AS568 0-series, BS 1806 CS 1.78mm (0.070")
NFT T47-501 and JIS B2401 CS 1.80mm
5-904,5 CS 1.83mm
Parker 5-series 1.88mm CS
JIS B2401 CS 1.90mm
5-906 1,98mm CS
Metric 2.0mm CS (among many)
5-907 2.08mm CS
5-908 2.21mm CS
BS 4518 2.40mm CS
5-909,10 2.46mm CS
Parker 5-series 2.54mm CS
AS568 1-series 2.62mm CS
ISO 3601 2.65mm CS
And on and on...
With static o-rings, you can get away with a lot of substitution. Witness the industry use of 2-010, 2-011 and 2-012 port plug o-rings, when SAE J1926-1 spec'ed the port design for a 5-903 and 5-904.
But with dynamic o-rings, you might be playing with fire...
For the love of DIY, a $1 per o-ring is OK with me. Its still cheap compared to the service kits, especially if we want to over-service.Well, I'm impressed!
Precision Associates got back to me already regarding the 5-578.
Like many Parker 5-series o-rings, companies have let the tooling go. I don't know whom Scubapro uses for this almost proprietary o-ring.
However, PAI is tooled for a 0.075 +/-0.003" x 0.102 +/-0.003" o-ring.
In metric, that's 1.905mm x 2.59mm, and with a common o-ring tolerance of .07mm after molding, that's close enough for me.
No stock, of course, but since they're already tooled, they'll typically do it for a modest charge and an 8-week wait.
Interestingly, they're temporarily out of FKM duro 90 stock!! But they can do nitrile and EPDM.
I may just take them up on their offer if I can't source Scubapro -317's.
If it's like my quad ring experiment, it'll end up $1 per o-ring. Oh, well.
The comment about playing with fire on the dynamic o-rings, perhaps your course could comment on the failure scenarios.There are very few definitive Scubapro o-ring size references.
Three definitive references are attached below, but are missing many modern sizes, and include old PU o-rings that have since been abandoned by Scubapro.
There is lots of misinformation out there handed down repeatedly.
With respect, one example is in the spreadsheet quoted above by @Iron_DPT. The -363 2nd stage poppet o-ring has been argued for years here on ScubaBoard. The actual size is 1 x 2.2mm, which is a custom size run, and is not in most metric inventories. We've proved it by microscopic exam, yet folks continue to use a 1 x 2.5 "since it works", but with little thought to the added friction of a larger o-ring inside the balance chamber for this critical component.
The Mk19EVO has a few new ones:
01-050-317 (not really new), which measures at 1.88 x 2.59 mm is a Parker 5-578. Inventory of this o-ring at EP80 or 90 (assuming that's the material) out in the industry is zero. You'd have to do a special run, or get the o-ring from Scubapro. This is the critical HP seal inside the balance chamber, and I'm sure someone's going to try to substitute a 2-005, with uncertain results. I'm going to try to get a quote from AceSeal, since it's local for me, as well as PAI, since they did my custom run of 1x2.2's. But this would be a perfect example of where DIY goes astray.
01-050-165 indeed measures out with a CS of 1.78mm, which makes it an AS568 or BS1806 standard o-ring. Comparing it from a kit with my stock confirms that it's a 2-020. EPDM 70 would be a good guess on material.
01-050-183 also has a CS of 1.78mm, and matches a 2-025 in my shop. I'm interested in where a nitrile specification came from? That's a good choice, IMO, but Scubapro has few nitrile o-rings specified these days.
Scubapro and Aqualung continue to have odd spec's, and whether it's because it was readily available (in Italy, in Scubapro's case), or whether it's to discourage self-service, you need to tread with care.
A digital caliper to measure cross-section is your best friend! It will quickly tell you what standard you're working with.
OD/ID can be a little harder with larger o-rings, but a USB microscope helps at times.
Parker 5-series 0.97mm CS
Metric CS 1.0mm (among many)
AS568 CS 1.02mm (0.040")
5-901 CS 1.42mm
BS4518 CS 1.60mm
5-902,3 CS 1.63mm
AS568 0-series, BS 1806 CS 1.78mm (0.070")
NFT T47-501 and JIS B2401 CS 1.80mm
5-904,5 CS 1.83mm
Parker 5-series 1.88mm CS
JIS B2401 CS 1.90mm
5-906 1,98mm CS
Metric 2.0mm CS (among many)
5-907 2.08mm CS
5-908 2.21mm CS
BS 4518 2.40mm CS
5-909,10 2.46mm CS
Parker 5-series 2.54mm CS
AS568 1-series 2.62mm CS
ISO 3601 2.65mm CS
And on and on...
With static o-rings, you can get away with a lot of substitution. Witness the industry use of 2-010, 2-011 and 2-012 port plug o-rings, when SAE J1926-1 spec'ed the port design for a 5-903 and 5-904.
But with dynamic o-rings, you might be playing with fire...