Scuba tank explosion - man loses hand

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I have been told that a tank set in a properly constructed water filled filling trough reduces the build up of heat during filling and absorbs some of the power of potential explosion but I am no expert ...
Water baths do increase heat transfer slightly and can theoretically keep the tank cooler, requiring less of an over shoot on the fill pressure to achieve the service pressure once the tank cools. But in practice it does not work that well unless the water is moving around the tank as the water next to the tank warms and essentialy insulates the tank from cooler water if there is no flow to carry the warmed water away. Also, slow fill rates are still needed to allow the heat to transfer through the metal, although aluminum is much better at transferring heat than steel.

As for blast reduction, if you filled tanks on the bottom of a swimming pool, you'd have enough water to absorb much of the energy and stop the tank fragments, but the average tank fill trough will not accomplish that.

If you make a cylindrical shaped trough out of 3/8" or better yet, 1/2" walled steel pipe that fairly closely surrounds the tank (a few inches of space all around the tank) and extends well above the tank with only a narrow slot for the hose to attach to the valve, then most of the blast and any fragments would be directed in a narrow cone almost straight up and would not be likely to injure a fill operator. Water in this situation would keep the tank cooler but would have no real effect on reducing the blast other than increase the mass being moved and perhaps reduce the average velocity slightly.
 
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One approach that works pretty well and is reasonably cost effective, but not always practical in some dive shops is to have the fill whips on one side of a block wall or piece of suitable steel plate and the fill valves and pressure gauges on the other. Then if a tank ruptures, no one will be in the direct path of the blast or fragments.
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An interesting idea that looks effective and fairly easy to implement or build into a system .



I think most/all Aussies are stout stuff and I hope Murry heals well
 
Lot of speculation on this here in SoCal... thoughts that it wasn't a personal SCUBA tank but a cascade tank or industrial tank, etc. Will be interested in an accurate report when one is available.
 
Lot of speculation on this here in SoCal... thoughts that it wasn't a personal SCUBA tank but a cascade tank or industrial tank, etc. Will be interested in an accurate report when one is available.

I don't think so. It is under a lot of discussion on a local dive forum (including people who are in touch with Murray) and no one has mentioned this as a possibility. The actual tank type has not been confirmed but a lot of people are implying it was an 6351 AL cylinder given that all of the scuba tank ruptures in the past have been these tanks (13 - 3 in Australia). But of course I am sure it will be confirmed in time. Here are the links if you are interested:
http://diveoz/discussion_forums/topic.asp?TOPIC_ID=21971
http://diveoz/discussion_forums/topic.asp?TOPIC_ID=21966
 
Hmm I have been a little reluctant to say too much here. The tank was an aluminum scuba tank. I understand the tank was one of the rental tanks. At this time local dive ops are foreseeing this resulting in implementation of forced "retirement" of Aluminium tanks based on age.

Right now there is also significant concern about the massive damage to his foot/leg as well. Sad indeed!
 
Hmm I have been a little reluctant to say too much here. The tank was an aluminum scuba tank. I understand the tank was one of the rental tanks. At this time local dive ops are foreseeing this resulting in implementation of forced "retirement" of Aluminium tanks based on age.

Right now there is also significant concern about the massive damage to his foot/leg as well. Sad indeed!

Yes it is sad. They had a fundraising event for Murray but the link is no longer working so I don't know what is going on with that. edit: ok I just saw it has been postponed to a later date.

I think it is important to also analyse what caused the issue (such as the tank type) so that others can learn from it and hopefully this won't happen to someone else.
 
It will be interesting to know the age of the tank and steel vs aluminum. We do not fill any aluminum tank that is older than 1990. We also are very strict on hydro and vis being current. According to the PSI/PCI book, water is used to help reduce the amount of heat on a fill, it is not used for containing a possible rupture/explosion. I don't take filling tanks lightly, and we do have leaded cylinders we place the tanks in during fills as a just in case. Regardless, the fill station is definitely not to be messed with since you also need to be aware of your banked gas tanks too.

Carolyn:shark2:
 
It was an aluminum tank. Do not know the age of it. Hydros are required yearly for scuba cylinders here but not for oxygen and firemen"s breathing apparatus tanks. The tank had a current valid test stamp.
 
Petunia do you know if it was 6531 or 6061 type? I am not sure how age relates to that, i.e. when they stopped making the old type though.
 
I have had 3 tanks fail on my compressor, 1 x steel and 2 x alloy! The steel tank was bubbling under the boot and had a small hole in it while the 2 x alloy both had cracks in the neck and whistled to warn me of the problem! Non of the tanks were anything near to full pressure when the faults showed their ugly heads! All 3 tanks were within theit test dates!
I was lucky I suppose as they did not fail big time on me!
 

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