TSandM:I don't mind hearing it. I've been looking at the Halcyon miniscouts with the LED upgrade anyway, because the PT is too LONG for my short harness straps. But the heavy "corrugation" or whatever you'd call it on the handle of the Halcyon lights looks like it would make this problem far worse.
Can you describe "flipping" the inner tube? I'm not getting a mental picture of this.
I used to think scouts were too long and in the old can light days the smaller one would have helped. But, now that I have learend to deal with everything I don't really see the issue. (My wife is 5' and comfortably uses the standard size lights. Some of the regular GUE instructors claim it helps some people.)
I can't really explain exactly how I put the backups back since I don't even think about it. In general, you simply pull out the innertube with one hand and slide it over the front of the light sort of pulling up with finers and guiding it over with your thumb. With the Halcyon lights it is easier to get it to roll down onto the handle since your thumb is over the body of the light with the tip coming up on the bezel. With the PT lights, they are thicker you have less clearance with your hands and you tend to have to inch it on. Far more trouble. This isn't a huge difference. It is doable with either light, just easier with the thinner handle.
As for the new style of the H light, I don't like the hand grenade looking grip. Mine are all much older (one set being an orginal beta pair with no covering over the lens housing.)