A 5-10PSI change in IP over the supply range is not the end of the world, if you're using balanced 2nd stages you'd probably not even notice it. My MK10s drop 7-10PSI depending on the HP o-ring (polyurethane drops less) and with a D series 2nd stage I don't notice anything while diving. One could probably measure the difference in WOB but in real-world terms it's inconsequential.
The MK25 (or MK20 w/composite piston) is pretty amazing in terms of IP stability, drop, and recovery. But I think you primarily notice that on the test bench, not while diving.
A 5 - 10 PSI change, anyway in which direction, is not the end of the world, especially when you are using the D-serie as the second stage.
My expirience is that about 0.3 psi presssure difference translates in 0.1 inch\ water increased cracking effort using a R190\R295 (unbalanced 2nd ).
I just serviced the MK20 - D350 of my girl friend. The IP drop from full tank to 600 psi was 6 psi, the cracking effort increased by 0 (0.6 inch\water).
So I'm not surprised if you don't feel any difference.
My documentations show me that for balanced 2nds you can expect a 0.1 inch\water cracking effort at 6 - 8 psi IP drop or rise. I had one MK17 - D300 with a 9psi IP differnce which did not translate into a cracking effort increase or decrease, but that makes also me wonder if there was a measurement error.
Anyway I think even if it would have make only a 0.1 inch\water difference.
As I see it, a 12psi IP difference with an unbalanced 2nd stage could translate into a 0.4 inch\water increase\decrease of the cracking effort, and for quite sure you can feel it, especially if you are in strenous conditions.
Assuming my documentations are correct, up to which IP difference we should consider a 1st stage as practically balanced, regardless of its technical design?
For me personally, I consider a 1st stage balanced, if the IP difference between a full tank and a near empty tank (600psi) is not more than 8 - 9 psi.
I'm sure others think different of this, but this issue is bothering me for a while.