Interesting analysis and glad this warm water dive ended well. I can imagine how this could have ended in colder, rougher waters.
Others, more experienced, have said many true things. Few comments though (from a rEvo diver whose unit has been sitting dry for one year):
1) Wrong title, as pointed out earlier. I surmise this was humor, but some could take it at face value. The truth is you almost killed yourself due to complacency (we all do).
2) 100 hrs is in fact the proverbial time when we screw up. You did, I did, plenty others have. My buddy did not make it, sadly. It only gets worse from there on (complacency-wise) unless you do not dissect your dives aggressively... Every dive, not just those that look problematic.
3) The battery box has always had the 1/4 turn back recommendation, AFAIK. In fact, there are a lot of precautions to follow in order to not damage the seals which are very thin and fragile. I once noticed that something had felt different than normal when closing it. At the end of the day, the battery box had flooded. Know your unit, feel your unit.
4) You have your own SOP to build the unit. Paul Raymaeker wrote a build list for a reason. I have packaged it in X's rEvo checklist (Google app). There is a reason for each step and their order. Now you have just demonstrated why installing tanks come after closing the lid.
5) You figured out that your breathing was abnormal and you did not abort. I'll guess you will reconsider next time
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6) You realized that some cells were reading crazy, but you decided that a few of them were nevertheless worth trusting. I don't recall reading that you did a loop flush to check them out. Granted, if they were all connected to a single computer, the computer could be suspected, but yours is probably hard wired, so connections are not very sensitive, unless you snagged the cable (has happened to me, with predictable consequences - which I discovered post dive, but still worked fine).
7) I can't resist to express my surprise that the incomparable rMS did not pick up the flood...Shocking.
Dive safe (or don't dive... it amazing how easy it is to do, in retrospect).