A scratch in the balance chamber could easily happen with a careless removal of that o-ring during overhaul. It's a little like the HP o-ring in the MK5/10 in that you have a relatively small o-ring in a tight space that has to deal with a big pressure differential.
It is very bizarre to me, though, that the HP seat is not included in the kit or replaced at annual service.
I have to agree.
While I like Mares diaphragm first stages, and find them really easy to service and pretty bullet proof, I
really dislike their service kit philosophy. (Also, no diaphragm in the "annual" kits either... strange).
My guess (only a guess, since I'm just a DIY guy, not a tech or dealer) is that it saves Mares a little money to
not include the "replace only when necessary" parts.... and just include the parts that always get replaced (some o-rings and the filter).
I'd guess the dealer has a parts bin full of 1st stage "annual" kits, another full of diaphragms, another full of the individually shrink-wrapped HP seats (that is how they are packaged when I've bought them).
During many "annuals" he/she will not need to dip into the diaphragm and HP seat bins since these parts have an "Official Blessing" to be reused if in good shape.
Now I actually
like and approve of the idea of reusing perfectly good parts.... but I'd rather Mares included the HP seat and diaphragm, and let
me have them as spares!
As a result, I've purchased several Aqualung Conshelf/Titan 1st stage service kits instead of Mares kits, since the Aqualung Conshelf/Titan kits
DO contain the HP seats and diaphragms (and will work in the Mares regs I have).
Sorry for the derail and rant.
Best wishes.