Please let me know how it works because I plan to steal your hard work for my friend.
I upgraded to a Sailrite sewing machine earlier this year. My work is ugly but strong. Some before and after photos would be a big help to everyone following this if it isn't too much trouble.
You should consider installing keepers or stops to prevent the narrower soft webbing from pulling into the lower slots. I'm thinking it could jam up.
This probably doesnt apply but I think it is worth mentioning. Riveted connections dominate commercial diving harnesses because floating hydrocarbons would attack the thin thread cross-sections and fail unexpectedly. We would dive in some pretty contaminated water to repair leaks though.
It is a good idea to periodically inspect sewing for deterioration. It obviously isnt a big problem or suits and BCs would fail more. Just a heads-up.