Stephen Ash:
I think that's a pretty good start.
IMHO, a bladder-less wing can be more streamlined and can be easier to vent than a typical inner bladder/outer shell type wing.
Hi Stephen,
This has not been my experience at all. First let me say single layer wings are a vaild manufacturing techinque, and good quality well performing wings can be made using a single layer. There are current examples of nicely streamlined single bladder wings, but I credit good design, more than materials.
The materials used for single bladder wings is typically nylon with a thin laminated layer of urethane on one surface. These materials do not stretch, or yeild on the bias.
These laminated fabrics behave more like "crinkly cellophane", than "compliant stretch wrap" Cellophane vs Stretch Wrap are somewhat extreme examples, but useful none the less.
Single bladder wings are RF welded. This welds the inner urethane layer together. RF welding is, in almost all cases a "Two dimensional" process, meaning the welding takes place in a flat plane.
Now consider what would happen if you cut two circles of cellophane, glued the edges together and then inflated the resulting "pillow"
You'd get a "Puckered" edge. The more you inflate, the deeper the puckers. Consider the typical lift bag, it's a 2D shape, welded around the perimeter, using a urethane coated nylon fabric, pucker city. Puckered edges don't seem streamlined to me.
It is of course possible to make "3D" shapes using this technique. To give the "pillow" volume and reduce the "puckers" an edge band can be installed between the two circles. The gussets, or expanding panels, seen in the edges of many BC's and some wings, are for this exact purpose.
There are limits however to the use of gussets. Each requires additional welding, and welding dies, and each end of the gusset results in a small point with more than two layers, these points can be problematic.
Sewn shapes using compliant fabrics offer greater freedom than welded shapes. Think about the fit of a wetsuit, vs a welded shell drysuit. The wetsuit is a perfect example of a sewn, compliant material.
It has been my experience that wings using sewn outer shells, and pure urethane inner bladders can achieve smoother final shapes than welded single layer wings. A soft, properly sized slightly stretchable inner urethane bladder, will vent easily.
Stephen Ash:
Granted, they might be more prone to puncture
I really don't know, I just don't have enough data to say with conviction whether or not the single layer wings are more prone to puncture. Some of the laminated materials are very tough, but so are the "ballistic" nylons used for outer shells.
Stephen Ash:
and once punctured repairing them might be... hmm... controversial?.. but... if you take reasonable care, they should hold up well.
In my opinion the single layer wings are more difficult to repair, the urethane layer one might apply glue to is on the inside, the single layer has to provide both structure and gas tight layer. In addition damage that cannot be repaired requires replacement of most of the wing, unlike a wing with an inner bladder.
Stephen Ash:
Another advantage to this type of wing is that they pack much smaller than their inner bladder/outer shell cousins. If packing small is a concern, then these are really hard to beat.
I would agree here, single bladder wings can be lighter and pack smaller. Other advantages include no water trapped between the layers, and quicker drying.
Regards,
Tobin