Patrick
Contributor
cool_hardware52:Pat you have sold many more wings than I have, congradulations. Of your 16 wings for how many did you personally develop the actual production pattern, and how many were developed by your fabricator / contractor?
Tobin, I designed the shapes just as I did with all the prior wings. My mfg made the patterns aftter my simple drawings. I should note the previous patterns I had made for me during the initial prototpes were made by someone you know. Those patterns were useless and I had them made correctly. I can make patterns that basic, but my mfg requires something more advanced in order to get the consistant quality I look for. I must say that the design process is much more effient now than before because we have worked on quite a few products over the last years.
I've always solicited comments from my manufacturers, those testing the products and people at trade shows. It is common practice for me to take prototypes to dive shows just to get opinions from others.
So, what is the point in asking that?
My wings are made by people that have been doing this for well over 30 years and that is why I don't have to worry about how to correctly place a zipper on an outer shell. I spoke to them about that early on and they had done it previously many years ago on horse collar designs.
I don't have to worry about control because my mfg has seen just about anything that can be seen. I could buy the equipment, hire the staff or do what I do now. Why add overhead and expense whgen it is not needed. That said, I did pick up a really nice CNC 3 axis Mill. Need that like I need a 17th wing.
After designing 16 wings, five harness systems, and more in around a three year period, I have learned quite a bit myself.
Also, I have dove most of my competitor's wings and bcs and have over the years. That is why my wings have the shapes that they have. I knew we had to move the gas to different areas from the beginning.
cool_hardware52:Our goods are both developed and manufacturered in house. The pattern development, sewing, welding, and assembly all take place here in Pasadena California. We don't send anything "offshore", or "south of the border" My pattern maker is on staff, and we work closely together. It's been an education for me. My responsibilities are primarily for the welding dies, but the shape of the shell, and the shape of the bladder need to be coordinated. This not necessarily the lowest cost means of production, but if offers a degree of control that's hard to beat. I also enjoy having my hands in all phases of the product.
I don't know of any company out there that produces a product and is not activiely invloved. Who in their right mind would go through the production expense without knowing they are getting the product that they want? That is just one of the reasons we make prototypes and test them prior to production.
At some point in time, it will all be made in China. I don't have any plans now, but I am afraid it is inevitable.
cool_hardware52:Quite right, on float covers for inner tubes the zipper is either around the outside, or around the inside, that is exactly where the two sides of the zipper will be the same lenght.
Yes of course when I do use a zipper it's in the top arc of the wing. That's precisely because that portion of the wing is a simple curve, i.e. the "plane" of the zipper is curved in one direction only. If you lay the pattern flat on a table the zipper will be a straight line. I realize this is not any easy subject to convey using only text, but take a look at definitions for "simple curve" and "compound curve"
Tobin, if you took the zipper section (zipper and gusset) off of our wing, you could lay it out flat just as you stated above. By your own description, it is a "simple curve". Also, when installed it does not interfere with the cylinder.
Based on your comments, it is obvious that you have not really seen our 360 loop wings with bladders. If you did, you would not be supporting the argument that it cannot be properly done. From your prior postings, I am not even sure you know I had a single tank wing with a bladder. It is the Sig Series wing and it has been out for two years now.
cool_hardware52:Zippers don't work well when one side is compressed and the other is stretched. Take any jacket, front zip. Why do people hold down the bottom front of the zipper when closing? To force both halves to be the same lenght. Try zipping your jacket closed while pulling on one side while bunching up the other, jam city.
We don't do it the way you thought we did, so it is a non issue.
cool_hardware52:Are you sure Pat? I know for a fact that your double bladder donut for singles has the zipper installed exactly as I state, i.e. in a vertical section along side the cyclinder, curved in plane view, but very definitely a straight walled vertical cyclinder. You might want to check with your pattern maker.
The zipper is on a gussett. Your facts are not accurate. I'm sure you might benefit if this was an issue. However, it is not and my job is to make sure the information about my wings is accurate.
Best regards,
Patrick
OxyCheq