My brother and I are intrigued by this DIY video, and we started making a housing pretty much like Bobby_M's first version. To make a long story short, I had a housing cut, glued and fitted with O-rings and plexiglass lenses on both ends. We used stainless draw latches from Mcmaster. I drilled the holes and mounted the "catches" for the latches on the plexiglass. When it was assembled, I tested it in water overnight in the utility tub in the basement. Great, no leaks. I was planning to test it in the pool at the YMCA. HOWEVER, when we turned the plexiglass on the router to make the lenses the correct diameter, we just spot glued them to PVC rings in order to get the correct diameter. When we were done, they came off no problem but left just small traces of the hot melt glue on the lense. My brother told me that alcohol cleans it off. SO anyway, I was trying to clean the glue off with the alcohol. Right before my eyes, the plexiglass began to crack at the the places where the screws had been installed to hold the hardware. At first I thought it must have been like that from the beginning when I screwed the screws into the plexiglass. As I continued to clean, it continued to crack worse and ALL places where the screws were installed cracked. Eventually it got so bad that pieces started to fall off in my hands. Needless to say I was shocked. Obviously we learned a big lesson not to clean it with alcohol, but DAMN!
Has anybody experienced this, and more importantly, does anybody know why? We are pretty sure it is a chemical reaction. At first I thought is was due to the cooling effect of the evaporating alcohol, so to test the "cold" theory I put it in the freezer with fresh drilled and installed screws. No problems and no cracks.