Bobby,
My concern with the epoxy was as you said the repeted compression cycles on a rigid cement. I prefered a somewhat flexible joint, one that would allow the lens to compress against the o-ring creating an even better seal with increased pressure. Yes, 5200 remains flexible after it has cured.
The thermo forming of the plastic was a PITA but it allowed me to use a 3 inch pipe and keep the air space inside the housing to a minimum. The handle on the bottom is hollow and filled with lead shot held in place with super glue. I'd guess it weights just over a pound. I had to add some trim weights to the front right corner of the housing to get it to float level so total weighting is around 1 and 1/2 pounds. The housing is slightly positive which will allow me to clip it off to a sholder D ring through it under my arm and forget about it during deco stops.
It was made from pipe that was stamped with "Not for pressure applications" but that is for internal pressure. External pressure, while still an issue should be less of a concern as the housing will be under compression from the outside rather then tension form the inside. The next test dive is going to be on a wreck called Hydro Atlantic which sits in 175 FSW. If it doesn't leak there it should be good for just about anything I'm goiong to be doing.
Again there seems to be a problem with uploading pictures so I'll try and post them later.
My concern with the epoxy was as you said the repeted compression cycles on a rigid cement. I prefered a somewhat flexible joint, one that would allow the lens to compress against the o-ring creating an even better seal with increased pressure. Yes, 5200 remains flexible after it has cured.
The thermo forming of the plastic was a PITA but it allowed me to use a 3 inch pipe and keep the air space inside the housing to a minimum. The handle on the bottom is hollow and filled with lead shot held in place with super glue. I'd guess it weights just over a pound. I had to add some trim weights to the front right corner of the housing to get it to float level so total weighting is around 1 and 1/2 pounds. The housing is slightly positive which will allow me to clip it off to a sholder D ring through it under my arm and forget about it during deco stops.
It was made from pipe that was stamped with "Not for pressure applications" but that is for internal pressure. External pressure, while still an issue should be less of a concern as the housing will be under compression from the outside rather then tension form the inside. The next test dive is going to be on a wreck called Hydro Atlantic which sits in 175 FSW. If it doesn't leak there it should be good for just about anything I'm goiong to be doing.
Again there seems to be a problem with uploading pictures so I'll try and post them later.