List,
I have recently ordered my first DUI TLS350 “Cave Cut” and was dismayed to find hardly any information available on the subject at all, in any usual archives.
Having just recently received my suit I had compiled this post during the process and would like to share what I have learnt, that others following the “Cave Cut way”, may have a firm definition and quality information to work from.…
The basic specifications are as follows, with some minor additional improvements;
DUI Signature Series TLS-350 “ WKPP” styled CAVECUT
VALVES
Apeks LP swiveling inlet valve sitting @4.00.The Apeks fixed inlet valve is no longer available…
Apeks Old style “High profile” auto exhaust dump valve (left shoulder)
SEALS
WRIST- Heavy duty Latex wrist seals.
.Specify if you want the latex seals to be undercut by the arm length of the suit, like GI recommends.
NECK-Standard Latex seal.
BODY
Warm neck collar for abrasion resistance from the harness wear.
CF200 material – for a crotch reinforcement panel, to stop harness crotch strap wear.
*Request the old style design pattern, where the accent colour on the torso extends right down to the wrists.
This gives a double layer TLS material coverage over the high wear areas, right through the shoulders/elbows down to the forearms/wrists.
This negates the need of elbow pads needed for the new design pattern which offers no durability in the high wear areas as the accent colour is restricted to the chest area only..
I also chose a simple double layer TLS trilaminate on the Knees in suit body colour for extra durability.
Alternatively you could also order the smallest Kevlar knee pads (29.7cm x 12.1cm)
It is absolutely imperative to order the old style self donning diagonal front zip …NO quick zip!!!
Standard Telescoping torso.
WKPP - DUI Standard Bellows pocket/Velcro flap on side of left thigh.
The bellows pocket needs modifying with the stainless d-ring removed and two small holes burnt with new recommended longer length bungee loops added.
WKPP - DUI Standard Flat neoprene pocket/Velcro flap on side of right thigh.
One bungee loop needs adding
BOOTS
Standard CF200 Turbo soles with Velcro ankle ties.
Supply an accurate bare foot tracing is the best idea. .
Imagine placing your foot on an ink pad and measuring the length actually in contact with the ground is the best way then allow for 400G booties.
It is extremely important to have an exact fitting sole for the turbo boot.
Request DUI supply the two closest sole sizes available to the measurements of your foot outline so you can decide on which size fits best.
If you have the luxury of being able to try different sized soles with the correct booties take the opportunity…
The Turbo sole needs to seriously undercut your actual foot, as this ensures a super tight fitting bootie which is firm to walk in, as opposed to the standard fare from DUI, which requires all sorts of silliness such as gators and fin keepers to manage.
UNDERGARMENTS
DUI 400G Type B Thinsulate undergarment (Cave cut is best, same as suit, although DUI refused to taper the legs which necessitated a trip to the local tailor.)
DUI 400G Type B Thinsulate booties, go for medium unless your feet are huge so as to keep it tight and slick.
HOOD
Rubatex-Wetwear Nitrogen blown neoprene custom hood. (Get the plush lining if it is available)
http://www.wetwear.com/index.htm
G231SN Short neck hood 7mm (NO ZIP!)
Their customer service is horrendous, as was the fit, I had to take it in to a local manufacturer and have 15mm cut out of all main seams and shorten the neck length by 50mm to get the correct fit.
However the suit is now perfect and well worth the hassle of ordering blind from 10,000 miles away ;-)
DRYGLOVES
Nordic Blue Delrin Ro-Lock dry-gloves with Quallofill lining for extreme cold, or normal lining for moderate temperatures. (If required) …or simply neoprene seals like Peter Steinhoff favors (both are excellent)
I have found the Nordic Blue superior to other brands but this is only from my personal experience.
OVERBOARD DISCHARGE
Halcyon Balanced pee valve
Measurement tips
With regard to measurement I was extremely cautious and was very conscious of correctly sizing the suit, I went over every measurement several times and guided my girlfriend in the process as I am fairly experienced in drysuit measuring as all the suits I provide are MTM..
After having focused on bodyfat loss for the last year I am now well into an intense muscle gain phase with my trainer at the gym.
With this in mind I fudged some measurements such as biceps, chest etc while flexed to allow for additional muscle growth, whilst ever so slightly fudging the shoulders and back/lats to allow for growth while shaving the waist/hips.
The resulting suit is truly a work of art.
Copied below is some additional information Dave Sweetin kindly supplied me with;
“The biggest issue is that the dealers just don't comprehend the instructions, or measure enough to be competent. I'm sure that experience with this sort of thing plays some role in the proper fitting, but alas, experience doesn't translate well to e mail.
I recommend using a dealer that measures a great deal. Personally, read the measuring instructions. I read them aloud to ensure my accuracy, and to ensure the customer understands fully what I'm doing, as I measure every suit.
Stand at all times with your feet at a comfortable shoulder width, and look straight ahead...do not look at the measurer.
Wear no shoes.
Have the dealer trace and measure your foot tracing. Measure and write that measurement on the tracing. Send it with your measurements. Note your shoe size on this tracing.
Wear form fitting clothes, perhaps something you normally wear at the gym, or to run.
DUI will require a signed non-standard suit waiver.
Try on a stock suit and undergarments. Make notes as to how it fits (or does not fit) and pass those along to DUI.
If a facility does not have stock rental suits on hand, I would not consider them as "experienced" DUI dealers. The measurements you get from such a dealer (of limited experience) will be highly suspect.
Always tell them that 400G Thinsulate is the thickest undergarment you will use, unless you plan to use something thicker.
DUI handles the rest, and relies 100% on the accuracy of the measurements. I make no modifications to the measurements, they do it all. Again, the problem with fit usually stems from the measurer and their abilities.
Dave”