Most regs run an IP of around 150 PSI. You cannot generate this with tank pressures below 150psi. Also, the psi is 150 above ambient, so to generate the proper pressure in the LP hoses, at 15', you need 150 psi, plus 1.5 ata, or about 23psi. Some regs are better than others, but you will definitely notice any reg breathing harder at about 300 psi. The point they stop working will be different for each reg, but it can't be below your IP plus your Atmospheric pressure (173psi in my example.) I said you have a pressure of 250 psi because I was being slightly conservative, but I don't think it was overly so. Air will not rush past the HP orifice as fast if the pressure differential is low between the tank and the LP hose, so even if a first stage is balanced, you will still notice that it takes longer to draw the air into your lungs.
Tom, I agree with much of what you're saying, but I'd say it differently to keep it simple for myself.
I find it helpful to remember the 1st stage regulator is a downstream design that allows the pressurized air from the tank to flow through the high pressure chamber to the low pressure chamber
until the pressure on the low pressure side overcomes the spring's force and shuts off the flow at the high pressure seat.
If the tank pressure is
below the normal IP for the spring, etc, the flow is
not shut off at the high pressure seat. That means the high pressure chamber, low pressure chamber and the tank will
all have the same pressure.
Therefore, if tank pressure drops below a particular regulator's normal IP, but is still above the ambient pressure at the diver's depth, the first stage will supply gas to the second stage on demand, but at a lower than normal pressure equal to the difference between ambient and tank pressure, as you've pointed out.
I also agree the delivered pressure will be less than normal IP, but "proper pressure" is usually quite a bit higher than we normally need unless breathing heavily.
At shallow depths, like 15', the first stage will supply plenty of air for normal, relaxed breathing practically down to zero psi, but you may be right that it will seem to take longer to fill one's lungs, yet it's hardly noticeable, in my experience. For certain, one would become aware of the diminished performance when overbreathing the regulator with rapid, deep breathing.
My feeling is that the tank pressure doesn't have to be much above the ambient pressure to provide enough gas for normal, relaxed breathing.
And yes, all SPGs are pretty unreliable below 500psi. Mine has no markings below 350 even. If you are getting this low, then you had better not be relying on the gas to get you to safety.
I don't know about other brands, but my Sherwood spg's seem quite accurate and I often breathe my tank down to near zero (in the shallows at the end of a dive). I'll just call it gauge testing....
I know this is completely off-topic, but I drained my tank to 290psi (surface pressure) last Friday to adjust my buoyancy at 10ft - regs were no harder to breathe than at 3200psi.
That's been my experience, too, even when close to zero psi.
Heck, one can even reach a point where the regulator won't provide any gas unless
sucked out, hence the expression,
"sucked the tank dry".
But none of would ever do that, would we?
End of hijack....
Dave C